DEPARTMENT OF MECHANICAL ENGINEERING

SRI CHAITANYA ENGINEERING COLLEGE

KOMMADI,VISAKHAPATNAM(DIST.) AP

Hydraulic Sheet
Bending Machine

Presented by
Under Guidance of
Grace Sudheer(M E) Mechanical-D
Students Involved
146H5A0309 - B TULASI PRASAD
136H1A0310 - K JAYA PRAKASH
146H5A0341 - J S AKILESH
136H1A0317 - P DURGA PRASAD
136H1A0321 - T PRASANTH

02/05/17
 Outline
Abstract
Other Existing Methods
Introduction
Construction
Components
Assembly
Working
Conclusion

3
 In this modern world the way of living was changing
Abstract
with the change in existing features. From this,
bending operations takes a prominent role.
These bending operations are usually done by Heavy
machines like Hydraulic power leaf bending machine
and sheet metal bending machine. But these
machines are not suitable for small bending
operations like door handles, welding plates etc.
To overcome this problem we designed HYDRAULIC
SHEET BENDING MACHINE.
 Introduction
Our model based on the working
principle ofHYDRAULIC JACKor
HYDRAULICPRESS. Thehydraulic jackis a
device used for lifting heavy loads by the
application of much smaller force. It is based on
Pascal's law, which states that intensity of
pressure is transmitted equally in all directions
through a mass of fluid at rest.
.
Construction
The construction of this system is simple and efficient. The arrangement and
position of components makes the system to function. Each and every
component has its own property and responsibility.

The power obtained from the hydraulic jack is transmitted to the dies
without power loss. Construction of the proposed Hydraulic sheet bending
machine consists of four major components.

COMPONENTS
1.Hydraulic jack
2.Dies
3.Frame
COMPONENTS:
Hydraulic jack
A RESERVOIR to hold hydraulic
fluid.
A PUMP that draws fluid from the
reservoir on it's up, suction or
intake stroke then creates
pressure on it's down/power stroke
pushing the fluid through a check
valve.
CHECK VALVE which after allowing
fluid to pass from the reservoir to
the pump now 'checks' off the
return port to the reservoir and
directs the pressurized fluid to the
main cylinder.
MAIN CYLINDER where the ram
piston reciprocates
.
DIES
A die is a specialized tool used in
manufacturing industries to cut or
shape material mostly using a
press. Like molds, dies are
generally customized to the item
they are used to create. Products
made with dies range from simple
paper clips to complex pieces
used in advanced technology.
Forming dies are typically made
by tool and die makers and put
into production after mounting
into a press. The die is a metal
block that is used for forming
materials like sheet metal and
plastic.
Assembly
1.Construction of the frame:
First we had cut the square pipe with required dimensions using
chop saw as they are, 60cm - 2 piece
50cm - 2 pieces
30cm - 2pieces
Later we have placed the jack at the center of the frame.
Then it is welded to the square pipe by means of using welding
machine.
Later the bottom of the die tool is welded to bottle jack on the top.
Then upper part of die is attached to the top of the frame.
working
Man power
Moves the Material gets
bottom die bending
towards the
Lifting handle upper die

Bending
operation
completed

Ram Adjusting
screw
FABRICATED MODEL:
Conclusion
Hydraulic sheet bending machine is compact and portable. As it can be used
for all types of bends.

This system can be implemented in all types of small scale industries by

changing small variation in design. Moreover, the cost of this system is also very
economical.

Our design could be improved by an increase in the

development of bending machines. By proper maintenance of
equipment we can increase the accuracy and efficiency.
 Future cant be predicted
But it can
be made

Thank you