Академический Документы
Профессиональный Документы
Культура Документы
Poka Yoke
What does
quality mean to
you?
Strategy: COST
Do the right things
Quality
the first
time
Quality
Product Inspection ??? the first
time
Transport
Delay/waiting
One-piece flow
Continuing the journey. 5
1.2 Quality and process control
evolution
Pro
co cess ality e
ntr Qu ry tim
Op ol eve
ins erat e ss
pe ion c
cti
on Pro lity
a
Pro qu t s
ins du y a s
Fin
ish pe cts
cti u alit roce
ed on Q tp
pro nex
ins du ity ing
pe cts a l
cti
on Qu hipp
Cu at s lity
ins stom a
pe -qu omer
cti er n
No ust
on c
to
To produce quality is to
meet a customer's needs
at every step of the
process
Inspection ???
Transport
Storage Dedicated
lines
Delay/waiting
One-piece
flow
1
Judgment / Normative inspections
2
Informative inspections
3
Process Control Inspection of causes
Compare to a norm
Uncover defects
Norm: Green
Isolate the customer from defects
They do not reduce the number of defects
Result Norm
35 35
Dimensional
gauges
go / no go gauges
Sampling
more / less
1
FEEDBACK
CORRECTIVE
2 ACTION
3
Continuing the journey. 16
3.3.2 Informative inspection
techniques
Statistical process control
Successive inspections
Self-inspection
by the operator
integrated to the process
1. Manual
collection
2. Computerized
collection
Computerization
FEEDBACK TO THE OPERATOR reduces it
No quality after
preventive
maintenance
Data entered
3 times STOP
Immediate feedback
Visual inspection at
next operation
Operation 10 Operation 20
Mechanical inspection
at next operation
On-site inspection by
the operator
Operation 10 Operation 20
On-site mechanical
inspection
Informative inspections
SPC Operation 20
Successive inspectionsOperation 10
Self-inspections
Inspection ???
Transport
Dedicated
lines
Storage
Delay/waiting One-piece
flow
Continuing the journey. 26
26
3.4.1 Behind each defect, lies a mistake
1
Defect
An action or an undesired
omission
Control Warning
Prevents the
mistake from Warns that a
occurring mistake can occur
(ex.: automatic (ex.: red blinking
stoppage of the light)
machine)
POKA YOKE
Continuing the journey. 30
3.4.5 At the garage and in the
workshop
Disc brakes wear Regular
Use warning chirps Unleaded
Diesel
!!!
$5 $10 $15 $20 Full
Electrifying Poka-yoke
e
for
Be
POKA YOKE
ter
Af
Impossible to
Correct make a mistake!!!
Continuing the journey. 32
3.4.7 3 golden rules
Do it first.
Improve it later.
Still to be invented!
(Green sock) (Pink sock)
3. Analyze the root cause of the defects and find the mistake
NEXT WEEK
4. Decide which poka-yoke to implement
Operation:
PK