TURBO-COMPRESSOR

GAS COMPRESSION & REINJECTION STATION

Tusar Kumar Saha

Date: 9th June 2016

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Contents
I. Introduction
II. Gas Turbines
III. Centrifugal Compressors

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I. Introduction
8 gas turbine driven compressor packages in ZCINA
3 x SGT-600 STC-SV (10-7-A) for GROUP 1 (LP)
3 x SGT-600 GB - STC-SV (08-6-A) for GROUP 2 (MP)
2 x SGT-400 STC-SV (06-5-A) for GROUP 3 (HP)

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II. Gas Turbines
Principles of Operation of Gas Turbine

4
II. Cont.

5
II. Cont.

6
II. Cont.

7
II. Cont.
P&ID Gas Turbine Package

8
 II. Cont.
Ventilation air
Air Air inlet outlet
plenum
intake
Exhaust

Ventilation
air inlet

Gear

GT
driver

9
II. Cont.
Bleed air system

Starter motor

Lube oil system

10
II. Cont.

11
II. Cont.

12
II. Cont.

13
II. Cont.

14
II. Cont.
Compressor Power
Turbine Turbine
Compressor Section Section

15
II. Cont.

16
II. Cont.

17
II. Cont.

18
II. Cont.

19
II. Cont.

20
II. Cont.

21
II. Cont.

22
II. Cont.

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II. Cont.

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 II. Cont.
Double Skin Combustion systems*
Pilot Impingement Conventional
Burner Cooled Combustor 250 ppm Nox

DLE
25 ppm NOx
* Steam/water injection available for
Igniter further reductions of emission

Main Burner

Main gas

Pilot gas
Liquid fuel
Main gas

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II. Cont.

26
II. Cont.

27
II. Cont.

28
II. Cont.

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III. Centrifugal Compressors
Principles of Operation of Compressor...

Axial: flow leaves the rotor in

the axial direction.
Centrifugal: flow leaves the
centrifugal impeller in the
radial direction.
Impeller adds Kinetic Energy to
fluid

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III. Cont

Where,
Hp=Polytropic Head, kN.m/kg T1= Suction Temperature, K
R = Universal Gas Constant, 8.314 n = Polytropic Exponent
P1= Suction Pressure, kPa P2= Discharge pressure, kPa
Pw = Absorved Power, kW = Mass Flow Rate, kg/h
p= Polytropic Efficiency
k = Cp / Cv = Ratio of the specific heats
MW = Gas Molecular Weight, kg/kg-mol
Zavg= Average Compressibility Factor (z1+ z2)/2

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 III. Cont
Low flow coefficient:
volumetric flow capacity Long, narrow passages
Lower efficiency

High flow coefficients:

Wider passages due to higher flow
exit diameter
rates
Higher efficiency.
operating speed
flow coefficient
Fluid
pressure

Volume
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III. Cont

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III. Cont

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II. Cont.
PFD Centrifugal Compressor

35
II. Cont.
P&ID Centrifugal Compressor

36
III. Cont

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III. Cont

Shrouded

Unshrouded No cover = higher rotational speed.

Pressure ratio is proportional to
(operating speed)^2
Unshrouded pressure ratio = 10:1.
Shrouded pressure ratio = 3:1.
Capable of generating higher
pressures than shrouded impellers.
Lower efficiency due tip leakage,
which is not seen in shrouded
impeller.

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III. Cont

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III. Cont

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 III.
Cont

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Casing: A182 Gr. F 6NM

Shaft: A388 (Alloy 718)
Impeller: A705 Type XM-12
III. Cont

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III. Cont

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 III. Cont.
- SGT-600: 25.4 MW ISO
rating
- > 10% power margin @
45 C
- > 0% power margin @ 50
C

- SGT-400: 13.4 MW ISO

rating
- > 10% power margin @
45 C
- > 0% power margin @ 50
C

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THANK YOU

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