VSD Workshop

ATV12, ATV21, ATV312, ATV61, ATV71

Schneider Electric Vietnam Vinh Tung Feb 2011 1

 Check the connection diagram ATV12

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 Check the connection diagram ATV21

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 Check the connection diagram ATV312

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 Check the connection diagram ATV61/71

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 Examine the factory setting of ATV12

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 Examine the factory setting of ATV21

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 Examine the factory setting of ATV312

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 Examine the factory setting of ATV61

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 Examine the factory setting of ATV71

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 Workshop
1) Return to the factory settings
ATV12: Conf/ FCS = InI (2s)
ATV21: tYP = 3
ATV312: drC/ FCS = InI (2s)
ATV61/71: Factory Settings/ Parameter Group List = All, Goto Factory Settings

2) Start the motor with the HMI at 15Hz

ATV12: Conf/ Fr1 = AIV1
ATV21: CMOd = 1, FMOd = 3
ATV312: CtL/ Fr1 = AIV1
I-O/ tCC = LOC
ATV61/71: Command/ Ref.1 channel = HMI

3) Start the motor with the Terminals at +/-25Hz

ATV12: Conf/ Fr1 = AI1
Conf/ FULL/ Fun/ rrS = L2H
ATV21: CMOd = 0, FMOd = 1
F112 = 3, F311 = 0
ATV312: CtL/ Fr1 = Ai1
I-O/ tCC = 2C, rrS = LI2
ATV61/71: Command/ Ref.1 channel = AI1
Inputs-Outputs Cfg/ Reverse assign. = LI2

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 Workshop
4) Set R2 (or LO1 or RY-RC) to Frequency reference reached
ATV12: Conf/ FULL/ I-O/LO1/LO1 = SrA
ATV21: F130 = 6
ATV312: I-O/ r2 = SrA
ATV61/71: Inputs-Outputs Cfg/ R2 configuration/ R2 assignment = Freq.ref.att
5) Set preset speeds with LI
(LI4=0 LI3=0): 50Hz (LI4=1 LI3=0): 10Hz
(LI4=0 LI3=1): 20Hz (LI4=1 LI3=1): 25Hz
ATV12: Conf/ FULL/ Fun/ PSS/ PS2 = L3H, PS4 = L4H
SP2 = 20, SP3 = 10, SP4 = 25
ATV21: F112 = 6, F113 = 7
Sr1 = 20, Sr2 = 10, Sr3 = 25
ATV312: Fun/ PSS/ PS2 = LI3, PS4 = LI4
SP2 = 20, SP3 = 10, SP4 = 25
ATV61/71: Application Funct./ Preset speeds/ 2 preset speeds = LI3, 4 preset speeds = LI4
preset speed 2 = 20 Hz preset speed 3 = 10 Hz preset speed 4 = 25 Hz
6) Run the motor at 80Hz
ATV12: COnF/ FULL/ drC/ tFr = 90Hz
HSP = 80Hz
ATV21: FH = 90, UL = 80, F204 = 80
ATV312: drC/ tFr = 90Hz
Set/ HSP = 80Hz
ATV61/71: Motor Control/ Max frequency = 90Hz
Settings/ High speed = 80Hz

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 Workshop

7) Input the motor parameters and make an Autotune

ATV12: COnF/ FULL/ drC/ bFr, nPr, UnS, nCr, FrS, nSP
tUn = YES -> dOnE
ATV21: uL, uLu, F415, F417, THr = F415
F400 =2
ATV312: drC/ bFr, UnS, FrS, nCr, nSP, COS
tUn = YES -> dOnE
Set/ ItH =(nCr)
ATV61/71: Motor Control/ BFR, NPR, UNS, NCR, FRS, NSP
Auto tuning = YES -> DONE
Settings/ Mot. Thermal current = (NCR)

8) Compare the motor current at 10Hz and 50Hz

without load for the different control laws
Change the control law ATV12: COnF/FULL/drC/Ctt
ATV21: Pt
ATV312: drC/Uft
ATV61/71: Motor Control/ Motor control type

ATV12 ATV21 ATV312 ATV61 ATV71 10Hz 50Hz

PErF 3 n SVC V SVC V normal normal
Std 0 L U/F 2pts U/F 2pts normal normal
PUMP 1 P U/F Q - low normal
- 2 nLd En.Sav. - low low

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 Workshop

9) Examine the different control laws and the related parameters

ATV12 Ctt Std PUMP PErF

Ufr x x x IR compensation

SLP x x Slip compensation

PFL x Flux profile
STA x Stability
FLG x Gain

ATV312 UFt L P n nLd

Ufr x x x x Voltage boost or IR comp.
SLP x x Slip compensation
STA x x Stability
FLG x x Gain

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 Workshop

Examine the different control laws and the related parameters

ATV61 CTT SVCV U/F U/F Q En.Sav.

UFR x x IR compensation

SLP x x Slip
PFL x compensation
U0 x x Flux profile
SPG x x Boost
SIT x x Gain
Time integral
ATV71 CTT SVCV U/F SVCI FVC
UFR x x x
SLP x x x IR compensation
U0 x Slip
SPG x x x compensation
SIT x x x Boost
Gain
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 Workshop ATV12 ATV312

10) Compare the different motor control laws

U
UnS 100 100 100

PFL

FrS F FrS F FrS F Tn T

T T T T

Tn Tn Tn Tn

FrS F FrS F FrS F FrS F

U/F (Std, L) U/F Q (PUMP, P) SVC (PErf, n) Energy Saving (nLd)

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 Compatibility of functions for ATV12

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 Compatibility of functions for ATV21

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 Compatibility of functions for ATV312

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 Compatibility of functions for ATV61

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 Compatibility of functions for ATV71

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 PID function of ATV12

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 PID function of ATV21

LI = ICLR (65)
References Integral
Shunt
FMOD
Auto/manu
Terminal VIB Internal
+ reference
Keypad PID Regulator
Ramp
-
gP F362
gI F363 UL ACC
gD F366 F359 PID LL DEC
Activation
PID feedback Time
VIA
0-10V Scaling
0-4-20mA F360 (PID active)
LI = PID (14)

F201
F204

Speed reference active

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 PI function of ATV312

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 PID function of ATV61/71

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 Workshop
11) Set the PID function with
AI1 as feedback, internal reference of 50%
ATV12: COnF/ FULL/ CtL/ Fr1 = AIV1
CHCF = SEP
COnF/ FULL/ Fun/ Pid/ PIF = AI1
PII = yES
rPI = 50.0
ATV21: CMOd = 0 (terminal), FMOd = 3 (HMI)
F360 = 1 (enable PID with VIA)
Set reference = 25Hz (ref PID 50%)

ATV312: FUn/ SAI/ SA2 = nO

Fun/ PSS/ PS2 = nO, PS4 = nO
FUn/ PI/ PIF = AI1
PII = yES
rPI = 50.0

ATV61/71: APPLICATION FUNCT./ PID REGULATOR/

PID feedback ass. = AI1
Max PID feedback = 1000
Acti. Internal PID ref. = Yes
Internal PID ref. = 500
Min PID output = 0Hz
Max PID output = +50Hz
MONITORING/
PID reference, feedback, error, output
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 Workshop
12) Set the Sleep function at 25Hz after 10s,
the Wake-up function when feedback<20%
ATV12: COnF/ LSP = 25.0
COnF/ FULL/ Fun/ Pid/
tLS = 10.0
UPP = 20.0
ATV21: LL = 25.0 (low speed)
F256 = 10.0 (time at low speed)
F392 = 15.0 (wake up at PI error 30%)

ATV312: SEt/
LSP = 25.0
tLS = 10.0
rSL = 30.0
ATV61: APPLICATION FUNCT./ SLEEPING WAKE UP/
Low speed time out = 10s
Low speed = 25Hz
PID Wakeup threshold (UPP) = 200
ATV71: SETTINGS/ Low speed = 25Hz
APPLICATION FUNCT./ PID REGULATOR/
Low speed time out = 10s
PID wakeup threshold (RSL) = 30.0

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 Workshop

13) Save the current configuration in drive memory

ATV12: Conf/ SCS = Str1
ATV21: tYP = 7
ATV312: drC/ SCS = Str1
ATV61/71: OPEN / SAVE AS/ SAVE AS/ File 1-4

14) Retrieve the backup configuration

ATV12: Conf/ FCS = rEC1
ATV21: tYP = 8
ATV312: drC/ FCS = rEC1
ATV61/71: OPEN / SAVE AS/ OPEN/ File 1-4

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 Workshop
15) Set the drive ready for Modbus communication
Address 1, baud rate 19.2kbps, format 8E1 (do a Factory setting first)
ATV12: Conf/ FULL/ COM/ Add = 1
tbr =19.2, tt0 = 8E1
COnf/ Fr1 = Mdb
ATV312: COM/ Add = 1
tbr = 19.2, tf0 = 8E1
CtL/ LAC = L3
Fr1 = Mdb
ATV61/71: COMMUNICATION/ MODBUS NETWORK/
Modbus Address = 1
Modbus baud rate = 19.2 kbps, Modbus format = 8E1
COMMAND/ Ref.1 channel = Modbus

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