Cast Craft Private Limited

Engineering Sourcing
Solutions

www.castcraft.in Value Added

Solutions!
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About Cast Craft

Incorporated in 2003;
ISO 9001:2008 Company

Location Bangalore,
Southern India

Precision Machined
Components & Assemblies

Integrated Machine
Shop with tooled up
assembly, surface
preparation and painting
facility

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 OUR STRENGTHS

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Strengths

One stop source for supply of certified machined

components, subassemblies and assemblies

Reliable & Robust supply chain for Sourcing of raw materials

like steel castings, forgings, rolled products & fabricated
components. Bought out parts like O rings, seals, springs
and aviation grade lubricants

Effective demonstration of Quality, Delivery and Cost.

Efficient development and management of resources to
achieve economies of scale

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Strengths

Cast Craft is amenable to contract manufacturing /White

labelled Manufacturing with Full Management Commitment
with protection of IP rights and other regulatory
requirements.

Metallurgy expertise, Project Management, CAD expertise,

Process Engineering, Design support and TQM, enabled by a
25 strong group of engineers to provide QUALITY products.

Experience in International standards of Accounting,

Logistics and Communication, facilitating Customer Care

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Our Actuator Experience

Associated with Started from Established as a

Mokveld valves machined parts dedicated
b.v, since 2006 and graduated contractual
Leading Valve to painted and manufacturer for
Manufacturer for tested actuators Mokveld, Holland
Oil & Gas and Malaysia
applications based
in Gouda Holland

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Our Actuator Experience

Currently
8 Types in 32 variants
developing
developed until 2013
required
instrumentation

12 Accessories
Products are
developed (Hand
painted in 24 colors
Pump, Reservoirs, etc)

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Acuators for Valves

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Hydraulic Pnuematic Actuators

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Actuator with Instrumentation

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Assembly Actuators

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Products

Cast Craft manufactures Single acting (Spring return), Double

acting, Pneumatic and Hydraulic Piston Actuators having
the following features:

Stroke lengths varying from 49 mm to 200 mm for Single acting

spring return actuators & 27 mm to 292 mm for Double acting
actuators

Maximum thrust ranging from 16000N to 66000N

Pressure testing conditions: 12 bar - Pneumatic & 210 bar -

Hydraulic

Actuator service temperature: -46C to 80C

Hydraulic Cleanliness to NAS-Class 6

In addition Accessories like Hand

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reservoirs are manufactured and offered with Actuators
Products

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Machined Actuator Components

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Sub Assemblies

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Bill of Materials-Over view

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Bill of Materials-Over view

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Sub Assembly Preparation

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Preparation & Inspection

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Valve Internals

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Valve Castings

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Precise Machined Components

Salient features:

Concentricity between two bores : 0.01 mm

Bore perpendicularity with respect to face 0.02 mm

Depth between two faces +/ 0.01mm

Groove ref. With respect to face+/-. 0.01mm

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Precise Machine Components

Salient features:

Concentricity between two bores 0.025 mm

Bore perpendicularity with respect to face 0.02 mm

Parallelism between two faces 0.02mm

Distance between two bore +/ 0.02mm

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Machined Components

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Advantages of working with

Reduction in Capital
Transparency in
1 5 Investment, Manpower
operations with
and Raw Materials
assessable outputs

2 Focused Approach 6 QCD Always

Protected IP & Statutory Compliance of

3 Commitment 7 the highest order in Work,
Safety and related areas.

Products at competitive rates

4 - due to low cost of
operations, economies of
scale

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Horizontal Machining Centres

Pallet Size:
400 x 400
until 800 x 800

OKUMA,
MAKINO, MORI
SEIKI & MITSUI
SEIKI

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Vertical Turning Centres

OKUMA &
DOOSAN
Spindle Chuck
Size
15 until 32
Max Swing
1600mm
Max Machining
Length 1200mm

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Turning Milling Centres

MAZAK &
MORI SEIKI
Spindle Chuck
Size
250mm to 380mm
Max Swing
300mm to 850mm
Integrex

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Vertical Machine Centres

MORI SEIKI &

DMG
Table Size: 1320mm x
600mm
With 4th Axis

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Metrology

Trimas Digital
Mitutoyo
Height Carl Zeiss No of Axes: 3
Probe Head Indexing: Auto
Gauge & Tool Pre- Resolution: 0.0001 mm
setter

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Washing-Blasting
Painting & Power Back-up

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Future Plans

Set up separate Open to Mutual Investment

manufacturing, Co-operation/JV Planned up
assembly facility Model with to $5 Million
for exisiting & Investment in 2 stages
expansion 8800
Interest
sq/mts land
adjacent to airport

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 As a Group

MANUFACTURING NON- MANUFACTURING

GALVANO CAST CRAFT INTECH SAHIR BALSAM

PROJECTS ACADEMY

Steel
Assembly
Aerospace
Casting Components
Software
Educational

Machining services for Services From

Induction
3D Printed leading Valve Kindergarden until
Hardening

Forging Metal parts Companies in High School
/Fabrication
the US &

Machining
Assembly
Vocational

Painting Europe
Training

Assembly

Outsourcing

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 Customers & Products

Galvano Cast Craft Intech Sahir

Hydraulic Excavator Valve Actuators DMLS 3D Projects
& others Printing Software

GTRE
(Gas Turbine Research
Enterprise)

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Typical Castings

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Foundry

MOULDING LINE MOULDING PROCESS

MELTING POURING

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IQT Process

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Additive Manufacturing

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Sahir Projects
Software Solutions for the Valve Industry
The Team
90+
Our 90+ team includes
application engineers having
decades of experience, who have
delivered solutions that go
beyond CPQ challenges. We offer
our expertise to manufacturers
and control and on-off valves,
pressure regulators, safety relief
valves, desuperheaters, steams
conditioning system, pumps etc
www.castcraft.in
We Understand
Values
Configure Solutions
The configurator Solutions stays
abreast with the latest industry
standards and keeps a tab n all of
the technical papers published. Our
deep understanding of multiple
methods for calculation helps
select the optimum valves for
customers service conditions. We
can quickly analyse and capture
any delta/ deviations that might be
present in your process
39
Retain your
Intellectual Property
100%
You own 100% of the IP for your
application. Any proprietary equations
or algorithms created for you are never
used for any other client. While
delivering a solution, we also deliver the
complete source code and a detailed
system documentation. We submit
detailed sizing selection rules for your
products. This forms an important
foundation for your IP Knowledge base
Value Added Solutions!
We invite you to visit us in
India and look forward to
serving you!

THANK YOU

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 Contact
G VENKATESAN /
K S SWAMI
CAST CRAFT PRIVATE LTD Tel : 91 80 2357 8255
49 Industrial Suburb Fax: 91 80 4127 6257
Yeshwanthpur Email: cod@castcraft.in
Bangalore URL: www.castcraft.in
INDIA
All information herein is on share basis only. Visiuals are propreitery and cannot be shared with any other third party without the prior
permission of Castcraft Pvt Ltd. The information given is not exhaustive and is only meant to be a guide. Unless otherwise stated, details
are based on existing conditions. This guide does not purport to be an offer, invitation or solicitation of any kind.

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