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Project Work

Leakages found In Kiln/calciner & Drier Crusher


Purpose : Reduction in false air in kiln system

Prepared By : Manas khatri


To Dr. Cr. To coal
Old (l), New ( R)
Feed to mills
Fine Coal Bin
calciner Cy. 1
Feed to
Cy. 1 PH

Metering Screws Cy. 2


Cy. 2
Coal firing blower

Cy. 3
Cy. 3

Solid Flowmeter
Cy. 4

coal firing Cy. 4 Cy. 5


coal firing
to Calciner Calcine
to Kiln
FK pumps for Coal firing r
vessel

Cy. 6
Primary Air
To
Cooler TA Duct
ESP
To ABP
Tertiary Air Riser Duct
Secondary Air
Kiln inlet

Burner Pipe

Grate Cooler Introduction to Preheater/calciner Section


Cake
conveyi
ng belt
To Chimney
from
Drier Crusher ESP Box feeder Hopper ESF to
Twin Hot Air
Box
Cyclones duct
feeder
coming
Twin Hopper
from
Screw Separator calciner
Top

Cake
Powder
Bin Box Feeder
Separator
coarse Apron Conveyor Inside
Screw Conveyor return Box Feeder

CD Fan

Hammer Crusher

Metering Screw Introduction to Drier Crusher Section

Drag Chain Conveyor


Solid Flow Meter
Towards CF Slio
To Dr. Cr. To coal
Feed to mills
calciner
Feed to
PH
Leakage from manhole/poking hole
Crack or Joint leakage
Leakage near bellow / flap

Primary Air
To
Cooler
ESP
To ABP
Tertiary Air
Secondary Air

Leakages found in Preheater and calciner string


Cake
conveyi
ng belt
To Chimney
from
ESF to
Hot Air
Box
duct
feeder
coming
Hopper
from
calciner
Top

Leakage from manhole/poking hole


Crack or Joint leakage
Leakage near bellow / flap

Towards CF Slio

Leakages found in Drier crusher