INDUSTRIAL TRAINING REPORT

QH Talbros Pvt. Ltd.

DRONACHARYA COLLEGE OF
ENGINEERING
PRESENTED BY:

NAME : ANIL SAINI

ROLL NO : 16334
BRANCH : ME
YEAR
: 4
SEMESTER
: 8
TRAINING PERIOD: 4 Weeks

SUBMITTED TO:- ANIL KUMAR GILLAWAT

THE FUTURE LEADERSHIP
 COMPANY PROFILE
QH talbros limited is a leading auto ancillary unit manufacturing steering & suspension components for four wheelers,
promoted by talwar group. The company came into operation in the year 1986. The cliental of the company comprises of
maruti udyog ltd., Tata motors, Mahindra & Mahindra, Ashok Leyland to name a few. The company is accredited with
ISO/TS 16949-2002 & ISO 14001-2004 for quality management and environmental management system quality
certificates from det norske VERITAS. The registered office of the company is situated at plot no. 400, udyog vihar, phase
III, Gurgaon.
Apart from oem customers, the company is also catering to replacement market through their network of
distributors/dealers of spare parts. The company is also exporting components to countries like USA, UK, srilanka,
Indonesia, Italy etc. The company has entered into long term selling arrangements for supply of its products with Quinton
hazell automotive, UK, affinia product corporation, USA & carraro spa, Italy.
An uncompromising quest for quality and superior technology has made our products the first choice for leading
automotive manufacturers. QH talbros meets the steering and suspension requirements for all segments including
passenger cars, utility vehicles, tractors, off-highway vehicles, light & heavy commercial vehicles for oems in India and
overseas.
With more than 25 years of hands on manufacturing experience, our six technologically advanced manufacturing facilities
have an annual installed capacity of 15 million plus assemblies with a portfolio of more than 1200 products. Best- in class
facilities, design & engineering expertise together with the latest evaluation software's like unigraphics, catia and cutting
edge engineering test centre's to evaluate products as per customers specifications have enabled us to meet impeccable
quality, precision standard with which have carved ourselves as leaders in the domestic market.
 THE LEADERSHIP TEAM

MR. NARESH TALWAR MR. UMESH TALWAR MR. NAVEEN JUNEJA

CHAIRMAN & MD VICE CHAIRAMN & MD GROUP CFO

STEERING COMMITTEE

MR. ARJUN MR. VIDUR MR. VARUN TALWAR

TALWAR TALWAR
 VISION AND MISSION
Vision

Talbros groups endeavour is to be a significant global player in the auto industry by being a brand of choice
for all our customers and continuously enhancing employee satisfaction and stakeholder value.
Mission

We aim to provide technologically advanced end to end solutions for steering and suspension parts
requirement to our passenger and commercial / off highway vehicle segment customers.

We aim to provide widest range of highly reliable low cost solutions to our customers through strategic tie up
with international manufacturers.

Our uniqueness is good brand image; wide dealer network; stable & skilled work force with flexibility in
manufacturing operations in multi locations.
 CSR POLICY
QH Talbros ltd. (QHT) CSR policy is to actively contribute to the social and economic development of the
communities in which we operate. In so doing build a better, sustainable way of life for the weaker sections of
society and raise the country's social development.
Our csr vision
Sustainable measures, actively contribute to the social, economic and environmental development of the
community in which we operate ensuring participation from the community and thereby create value for the
nation.
Our csr mission
1. Ensuring socio-economic development of the community through different participatory and need based
initiatives in the best interest of the poor and deprived sections of the society so as to help them to become
SELFRELIANT and build a better tomorrow for themselves.
2. Ensuring environmental sustainability through ecological conservation and regeneration, protection & re growth
of endangered plant species, and promoting biodiversity.
 QUALITY POLICY

THE COMPANY COMMITS ITSELF TO MANUFACTURE AND DELIVER PRODUCTS THAT CONSISTENTLY
MEET CUSTOMER SPECIFICATIONS AT EACH STAGE AND OPERATIONS OF MANUFACTURING THUS
PRODUCING RELIABLE AND ENDURING PRODUCTS.
QUALITY AT EACH STAGE BY ALL IS THE COMPANY MOTTO AND GUIDING PRINCIPLE, THIS SHALL BE
ATTACHED BY-
CONTINUAL IMPROVEMENTS IN SYSTEMS, TECHNOLOGY, & PROCESS.
EMPLOYEE DEVELOPMENT, INVOLVEMENT AND EMPOWERMENT THEREBY IMPROVING
COMPETENCE.
REDUCING COST AND IMPROVING PERFORMANCE BY ELIMINATING VARIATION AND WASTES.
 QUALITY OBJECTIVES

IMPROVING IN DESIGN FOR PRODUCT RELIABILITY.

REDUCING NON CONFORMITIES.
CONTINUAL UP GRADUATION OF SYSTEM AND OPERATIONS.
IMPROVEMENTS IN TECHNOLOGY TO ENHANCE OPERATIONAL PERFORMANCE AND MEET OVER
CHANGING OF ALL GLOBAL ENVIRONMENT.
BUSINESS OVERVIEW
 TALBROS GROUP

TALBROS AUTOMIOTIVE COMPONENT.LTD

QH TALBROS.LTD
NIPPON LEAKLESS TALBROS.PVT .LTD
MAGNETI MARELLI TALBROS CHASSIS SYSTEM
TALBROS MARUGO RUBBER
 TECHNOLOGY PARTNERS
Musashi Seimitsu Industry Co. Ltd Japan
Technical license agreement for ball joint.

RPM Imatec GmbH Germany

Technical license agreement for ball joint design improvements .

Presswerk Krefeld GmbH & Co. KG Germany

Technical license agreement for ball seats Manufacturing.
 TECHNICAL LICENSE AGREEMENTS
Interface Solutions Altenkirchen, Germany
Year 2008 : Technical know how to manufacture Non-asbestos Beater Addition
Jointing
A key raw material required for manufacturing gaskets conforming to international
standards
100% Asbestos free Sales

SANWA Packaging Co. Ltd, Japan

Year 2009 : Technical Collaboration for Heat Shields used in automotive
applications
Year 2011 : Technical Collaboration for Partial coating technology for Multi Layer
Steel Gaskets
 AWARDS

11-12, 2012 Maruti Suzuki

2011TPM
2013-14 Maruti Suzuki Manufacturing Excellence Award
Excellence Category
Timely Capacity Enhancement
Award
 CUSTOMERS
The Largest Indian Oems Like Ashok Leyland, Bajaj Auto,
Cummins, Eicher Group, Escorts Group, Force Motors, General
Motors, Hero Honda, Honda, Hyundai, John Deere, Mahindra &
Mahindra, Maruti Suzuki, Suzuki, Tafe, Tata Motors, Tata
Cummins And International Corporate's Like Arvin Meritor (Usa),
Carraro (Italy), Quinton Hazel Automotive (Uk) And Saipa Group
(Iran) Are Our Proud Customers.
Transforming products into industry benchmarks requires
expertise and intense belief in one's own abilities. Our research &
development centres showcase our design and testing
capabilities including endurance, static and simulated
environment testing. Today, our manufacturing prowess spans
over six product businesses and 12 facilities. Our customers trust
in our products bears testimony to our impeccable quality and
uncompromising manufacturing standards.
 LIST OF DEPARTMENTS
VISITED

R & D DEPARTMENT

QUALITY DEPARTMENT

PRODUCTION DEPARTMENT

MANUFACTURING DEPARTMENT
 DESIGN &DEVELOPMENT
A number of mechanical design software's are used by a very expert designers. The software's used
are:-
Auto cad 2012
Catia-v5
Unix-7.5
Solid works
 MANUFACTURING
DEPARTMENT
A number of lathe machines, special purpose machines (spm) ,big drilling machine (bdm) computer
numerical control machines are used for the operation of ball pin joints, nexteer, tie rods and other
suspension and parts.
 MANUFACTURING FACILITIES

Click icon to add picture Click icon to add picture

GASKET TALBROS MARUGO NIPPON LEAKLESS

FARIDABAD, HARYANA (2 PLANTS & RUBBER BAWAL HARYANA
R&D CENTRE) PUNE,
MAHARASHTRA & SITARGANJ, MANESAR GURGAON HARIDWAR UTTARAKHAND
UTTARAKHAND
 TESTING DEPARTMENT
After manufacturing and assembly, testing of the part is done by testing department. A part has to pass a
number of test before it get exported. A number of testing machines are there.
 QUALITY DEPARTMENT
Quality of the part ,which is ready is assured by quality assurance department. A number of
machines and instruments are there in this department which measures the very minute
irregularities in dimensions.Vernier caliper, screw gauge, profile projector etc. Are some instruments.
 TOOL USED
There are number of tools used in tool room at talbros. A few of these are-
PAC mill
Milling machine
SPM (special purpose machine)
Gauges/jigs and fixtures
Surface grinder
3 chuck lathe
Power hacksaw
Bench drill
Bdm (big drill machine)
Torque testing machine
And many more.

 PRODUCTS
An uncompromising quest for quality and superior technology has made our products the first choice for leading
automotive manufacturers. QH Talbros meets the steering and suspension requirements for all segments
including passenger cars, utility vehicles, tractors, off-highway vehicles, light & heavy commercial vehicles for
oems in India and overseas.

Steering tie rod end

Steering inner / outer ball joint assembly

Ball suspension joint assembly

Drag link assembly

Tie rod assembly

Range suspension control arms

Stabilizer link

Connecting tie rod assembly

 STEERING TIE ROD END

Tie rods are attached on both ends of the steering rack and as
the pinion rolls over the slotted rack, they help push and pull the
front tires as the steering wheel is turned. Tie rods offer an
important function to a vehicle's steering and therefore a car's
overall safety.
 BALL
SUSPENSION
JOINT

Ball joints connect the control arm to the

steering knuckle. The ball joint is a pivot
between the wheels and the suspension of your
vehicle. In the front suspension, on most
vehicles, there are upper and lower ball
joints on both sides
 SUSPENSION CONTROL
ARM

The control arms of a vehicle connect a vehicle's

steering rack to the wheels of the car, and they hold
the wheels to the car's frame. Control arms allow
the wheels to move and manage the motion of the
wheels by pivoting.
 STABILIZER LINK
Stabilizer links act as components of auto suspensions, connecting
several other parts that take much of the punishment as you pass over pot
holes and other road imperfections.
Function :- modern cars use segmented suspensions. Stabilizer or sway
bars have stabilizer links. The stabilizer bar holds pairs of wheels
connected, while stabilizer links hook this larger piece with arms that go
up to the wheels themselves. Ball joint connections enable turning and
suspension travel.
Significance :- stabilizer bars links improve handling and shock
absorption, keeping the car from swaying too much as you turn--which
could lead to loss of control. Adding stabilizer links between the main bars
and the wheels refines this process of control, so cars handle "tight."
 DRAG LINK
A drag link is a steering gear item in a vehicle that changes the rotary motion of a crank or the
steering box to a second crank or link in a different plane or axis. This is used in a four-link steering
system and is not found in a rack and pinion steering system. The drag link converts the sweeping
motion of the steering box to the linear motion needed to pull the tie rods, and ultimately turn the
vehicle's wheels.
A major component of the steering system, the drag link can also affect the vehicle's toe in or toe
out and must be adjusted when aligning the front end of a vehicle. A worn drag link can affect a
vehicle's handling and steering properties, making the vehicle wander while driving down the road.
A severely worn one can often be confused with a soft tire.
The drag link is often overlooked when it comes to vehicle maintenance. The drag link should be
checked periodically and greased when applicable. Oil change intervals are the proper time to
inspect steering components. Check for loose ends by pulling on the rods by hand and taking note
of any movement. These parts should be tight and any feeling of movement requires further
inspection and proper maintenance up to and including replacement.
DRAG LINK
 CONNECTING TIE ROD ASSEMBLY
TIE ROD END OR OUTER TIE RACK END OR INNER TIE
ROD END ROD END
THANK
YOU