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DESIGN OF CONNECTIONS
AS PER IS: 800 (2007)
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FRAMED CONNECTIONS
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SEAT CONNECTION
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SEAT CONNECTION
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BRACKET CONNECTIONS
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Eccentric Connections
Fig 2
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Forces On Bracket Type
1
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Bolted Bracket Connections
Type 2
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Bolted Bracket Connections
Type 2
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Welded Bracket Connections
Type 1
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Welded Bracket Connections
Type 2
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Design considerations for
connections
Designed more conservatively than members
because they are more complex to analyse and
discrepancy between analysis and design is large
Rivets:
Use of rivets is becoming obsolete as it requires
preheating, skilled supervision, more labour and riveting
equipment.
Therefore, emphasis is given on design of bolts and design
of rivets is similar to design of bolts.
Types of Fasteners
Bolts
Black Bolts: (IS:1363 -Part 1, 2 and 3, 2002)
made up of mild steel bars with square of
hexagonal head
commonly used and less expensive.
commonly used for light structures
not recommended for connections subjected to
impact, fatigue and dynamic loads.
h of black bolt
ade: Grade 4.6 :- fu = 400 N/mm2 and fy = 0.6*400 = 24
Types of Fasteners
Bolts
High strength bolts:
They are made up of bars of
medium carbon steel bars
The bolts of property class 8.8
and 10.9 are commonly used
in steel construction and
identified by 8.8S and
10.9S marking on the bolt
head. Suffix S denotes high
strength bolt.
grade 4.6 to 8.8
Types of Fasteners
Bolts
High strength friction grip (HSFG) bolts:
They conform to IS:3757-1985
These are the bolts with induced initial tension.
They do not allow slip between the connected members
Due to the high strength, no. of bolts required are less and size of gusset
plate required is also less.
grades from 8.8 to 10.9
Parts
Partsof
ofthe
theBolt
BoltAssembly
Assembly
Grip Washer
Washer Nut
Face
Shan Thread
Head k
Length
Grip is the distance from behind the bolt head to the back of the nut
or washer
It is the sum of the thicknesses of all the parts being joined
exclusive of washers
Thread length is the threaded portion of the bolt
Bolt
4/13/17 length is the distance from behind the bolt head
21to the end of the
bolt
Types of Fasteners
Advantages Disadvantages
The bolting operation is
very silent. If subjected to
Bolting is cold process vibratory loads, results
hence there is no risk of in reduction in
fire. strength get loosened.
Bolting operation is more Unfinished bolts have
quicker than riveting. lesser strength
Less man power is because of non
required in making the uniform diameter.
connections.
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Design using Bolted
Connections
4/13/17 23
Essential background
Table 1 Tensile Properties of Structural Steel Products, IS
800:2007, (Clauses 1.3.113, 1.3.119 and 2.2.4.2)
24
0
32
0
4/13/17 24
Essential background
Table 5 Partial Safety Factor for Materials, m
(Clause 5.4. 1)
4/13/17 25
Some typical
arrangement
ssification based on type of force in the bolts
Single
shear
Double
shear
a) Lap b) Butt
Connection Connection
Shear Connections
(a
(b)
)
Tension Connection Tension
4/13/17 plus Shear Connection 26
Force Transfer
Mechanism
(a) Bearing
Connection
T
Bearing stresses
(b) Friction
Connection
T
Tension
Frictional Force in bolt
Clamping Force, T
PO T
Clamping Force,
PO
Bolt Shear Transfer Free Body Diagram
4/13/17 27
Failure Of
Connections
hear Connections with Bearing Bolts
Where
= 0.462x400x(1x156)x10-3 = 2x1x16x8x
= 28.8 kN in single shear = 104.96 kN
= 57.6 kN in double shear
= 0.462x400x(1x156)x10-3
= 28.8 kN in single shear
Kb = Smaller of
Kb = 0.49
Example 2
= 2x0.49x16x8x410x10-3
= 51.43 kN in bearing
Bolt value = 28.8 kN
No. of Bolts =
Check: Lj = 2x40 = 80 mm < (15d = 15x16 = 2
Therefore no reduction in strength as per l
Lg = 10+8 = 18 mm < (5d = 5x16 = 80 mm)
Therefore no reduction in strength as per l
No reduction for packing plate.
Example 3
= 0.462x400x(2x245)x10-3
= 90.55 kN in single shear
Kb = Smaller of
Kb = 0.58
Example 3
75 kN
(ISA50X50X8) 135 kN
B C
(ISA75X75X8)
= 0.462x400x(1x156)x10-3
= 28.8 kN in single shear
= 57.6 kN in double shear
Example 4
Kb = Smaller of
Kb = 0.49
Example 4
For member OB
No. of Bolts =
Check: Lj = 80 < (15d = 15x16 = 240 mm)
Therefore no reduction in strength as per l
Lg = 10+8 = 18 mm < (5d = 5x16 = 80 mm)
Therefore no reduction in strength as per l
No reduction for packing plate.
Example 4
For member OC
No. of Bolts =
Check: Lj = 160 < (15d = 15x16 = 240 mm)
Therefore no reduction in strength as per l
Lg = 10+8 = 18 mm < (5d = 5x16 = 80 mm)
Therefore no reduction in strength as per l
No reduction for packing plate.
Example 4
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Types of Fasteners
Welds: They conform to IS:816-1969, IS:9595-
1996.
Efficient and direct way of connecting is by welding
Metallurgical bond by heat or pressure or both
Types of weld
Gas welding - Oxyacetelene welding , simple , slow,
repair and maintenance work
A A A A
Section A-A
Section A-
A
t
Te
Root of weld
4/13/17 66
Types of Fasteners
Symbolic representation of welds
4/13/17 68
Requirements of Welded
Connections
Size of the weld S (10.5.2):
Minimum size of weld =3 mm
Depending on the thickness of the thicker
plate to be connected, minimum size of weld
should be
Thickness of Minimum size of
thicker plate weld in mm
Upto 10 mm 3
11 to 20 mm 5
21 to 32 mm 6
33 to 50 mm 10 - 8 (first run)
Requirements of Welded
Connections
General (10.5.1):
Minimum end return 2S
(important for sides carrying bending tension)
For lap joint Minimum lap 4t_ or 40 mm whichever
is greater
Single fillet weld is not subjected to moment about its
longitudinal axis
Requirements of Welded
Connections
Size of the weld S (10.5.2):
If minimum size of weld is greater than the
thickness of thinner member, minimum size of
weld should be thickness of thinner member
Size of butt weld is specified by effective
throat thickness
Requirements of Welded
Connections
Effective throat thickness - t
(10.5.3):
For fillet weld t 3 mm
t 0.7x tmin of member
For stress calculation in fillet weld, t =
Angle 60- 91- 101- 107- 114-
K.
between 90 100 106 113 120
fusion faces
in degrees
K 0.70 0.65 0.60 0.55 0.50
Requirements of Welded
EffectiveConnections
throat thickness - t (10.5.3):
For full penetration butt weld, t = tmin of
connected members
For incomplete penetration butt weld t =
minimum thickness of weld metal common to the
parts joined.
Requirements of Welded
Connections
Effective length of weld - l (10.5.4):
w
For fillet weld, actual length of weld = lw+2S
4S
For butt weld, lw 4S
Connections
Intermittent welds (10.5.5):
For butt weld,
lw 4S or minimum of 40 mm
Clear spacing between weld lengths
16 times the thickness of the thinner member
Reduction Factor
When the length of the welded join
than 150 tt, the design capacity of w
reduced by the factor
Where
lj = length of the joint in the directi
transfer
tt = throat size of the weld.
Example 5
Q. An ISA 125x95x10 carries a factored tensile
force of 420 kN and it is connected by its longer
leg to 8 mm thick gusset plate. Design a
suitable welded joint using
(i) 6 mm fillet weld on toe and heel
(ii) 6 mm fillet weld on toe heel and at end also
(iii) 6 mm fillet weld on toe and 8 mm fillet weld at heel
and end.
Example 5
Length of we
toe
Example 5
Example 5
Length of we
toe
=
Example 5
4/13/17 88
Bracket Connection - Type -1:
When torque or twisting moment is in
the plane of onnection the
connections may be termed as a
bracket connection type-I This
situation occurs when line of action of
load is in the plane of bolted
connection and centre of gravity of
connection is the centre of rotation
4/13/17 90
Examples: 6
Determine safe load P that can be carried by a bolted bracket connection
as shown in Fig. The bolts are 20 mm diameter of grade 4.6. The
thickness of the flange of l-section is 10.6 mm and that of bracket plate is
mm.
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4/13/17 92
4/13/17 93
Examples: 7
Design a bracket connection using 4.6 grade black bolt of
suitable size to
transmit a factored load of 135 kN (applied on a 12 mm thick
bracket plate)
to the flange of a column ISHB 225. The load eccentricity is
Solution
200 mm
(i) Load P for which bracket
measured from the column axis as shown in figure. (MU 2014,
designed :
10 Mark)
The design load P is always
considered 50% of the reaction
transferred by the beam. But
in this case P is directly given.
(ii) Design of bolts :
P = 135 kN
Using M20 black bolts of grade 4.6
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Bracket Connection Type-ll :
When the bending moment of
eccentric force P is in a plane
perpendicular to the plane
of connection then the bracket
connection is termed as bracket
connection type-II
4/13/17 98
Examples: 8
sign of Welded Bracket Connection :
Plate is conA10 mm thick
bracket nected with the
flange of an ISHB 250 @ 51
kg/m column using 8 mm
size of shop weld as shown
in Figure Find the maximum
value of load P that can
safely be applied on the
bracket.
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4/13/17 100
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4/13/17 102
Examples: 9
A bracket plate is welded to the
flange of a column section ISHB
300@ 618 N/m as shown in Fig.
Calculate the size of weld
required to support a factored load
220 kN. Assume shop welding.
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4/13/17 104
References
4/13/17 108