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GMK 3050
Hydraulics Program
Why do we still use Hydraulics????
For smooth and precise control of

Functions
Hyd. Oil has good heat transfer properties
Hyd. Oil has excellent lubrication qualities
Hydraulic Oil is nearly incompressible

What are the major problems in
Hydraulic Circuits????
Contamination or dirt in the system
causes most failures
Difficulty in reading the schematics
Learning troubleshooting skills
Hyd. oil thickens in cold temperatures
Hyd. oil leaks contaminate enviornment

Carrier
Hydraulics
Basic Components in Action
Color Codes
Hi Pressure Working Line
Return / Tank Line
Pilot Pressure Line
Pilot Drain Line
Normal Hydraulic Line

GMK Hydraulic Symbols
DFR
Fixed Variable Displacement

Displacement Piston Pump -Hydraulic
Pump Controlled
40 Bar Working
Pilot Pressure Lines
Pump Output
Adjustable Logic Valve Electrically Shifted

Relief Valve (Poppet) Directional
Control Valve
Electric Solenoid Hydraulic Air Operated

Valve Pressure Hydraulic Valve
Switch
Bi - Directional Velocity Swing Brake

Hydraulic Motor Fuse
Hydro - Gas Bleeder

Pilot Operated
Accumulator
Relief Valve
Output Flow to ZF Valves
Steering Flow Steering Priority

Switch Valve With Flow Switch
High Pressure In
30
Bar
Regulated
Output
35 Bar
40
Pressure Reducing Bar
Valve
Pressure Reducing -
Regulating Valve
One Way Hydraulic

Check Valve Hydraulic Filter With Cylinder
By-Pass Check &
By-Pass Switch Monitor
Proportioal Electric
Solenoid Valve Hydraulic Swing Motor
Oli Cooler With Brake
Hydraulic Over Electric Pilot Shifted Hydraulic

Pressure Transducer Valve
Proportional Electric Over

Hydraulic Valve
Holding Valve Circuit
Outputs to Swing
Directional valve Swing Speed
Regulator Valve
Output Lines to
Pilot - Monoblock
Auxiliary
c Hoist d a Main Hoist b e Lift / Tele f
40 Bar
Pilot Pressure
GMK 5130 Hydraulic Joysticks
Basic Schematic Symbols
Hydraulic Tank
or Reservoir
Just a storage supply

of the cranes oil,
usually vented to
atmosphere
Basic Symbols in Action
Foot Brake
Pedal
Holding
Valve/
Lift Cylinder
Flow Out- Flow in-
Rod Side Piston Side
Holding
Valve/
Lift Cylinder
Flow in-
Piston Side
Flow Out-
Rod Side
Pump Flow
Booming Up (Extending)
Holding
Valve/
Lift Cylinder
Flow in-
Piston Side
Flow Out-
Rod Side
Pump Flow
Booming Down ( Retracting )
GMK 3050
Superstructure
Hydraulics
P1 P2 To Superstructure
=47Y11 =47Y9
=47Y10 250 bar

R2
R1
P3
150
Hydraulic
P1 P2 Tank N1
P3
P4 DRS
GMK 3050 Hydraulic Pumps

Swing Brake Output to Boom
Output to Release Hold Valve
5 Joysticks
6
1
2 +23S1 1 bar
35 Bar
8
Supply
Joystick
Supply
Hi- Speed =37Y2 +21Y1
+23Y3
=11Y6
Swing Brake Boom

0.7mm 0.7mm 0.7mm Release
Down
GMK 3050 Pilot Press, Swing Brake Release, Hi Speed Valve Block
5 Joysticks
6
1
2 +23S1 1 bar
35 Bar
8
Supply
Joystick
Supply
+23Y3
=11Y6
Swing Brake Boom

Down
GMK 3050 Pilot Press, Swing Brake Release, Hi Speed Valve Block
5 Joysticks
6
1
2 +23S1 1 bar
35 Bar
8
Supply
Joystick
Supply
+23Y3
=11Y6
Swing Brake Boom

Down
GMK 3050 Joystick Supply

5 Joysticks
6
1
2 +23S1 1 bar
35 Bar
8
Supply
Joystick
Supply
+23Y3
=11Y6
Swing Brake Boom

Down
GMK 3050 Swing Brake Release

5 Joysticks
6
1
2 +23S1 1 bar
35 Bar
8
Supply
Joystick
Supply
+23Y3
=11Y6
Swing Brake Boom

Down
GMK 3050 High Speed Select

Outputs to Swing Outputs to Main Outputs to Lift / Tele
Directional Valve Swing Speed Hoist Control Valve Hoist Control Valve
Outputs to Aux. Regulator Valve
Hoist Control Valve 3 4 5 6 7 8
1 2
5 Bar
35 Bar
Pilot Pressure
Supply
GMK 3050 Joystick Controls
1 2
5 Bar
35 Bar
Pilot Pressure
Supply
GMK 3050 Joystick Supply
1 2
5 Bar
35 Bar
Pilot Pressure
Supply
Main Hoist Down
1 2
5 Bar
35 Bar
Pilot Pressure
Supply
Aux. Hoist Down
1 2
5 Bar
35 Bar
Pilot Pressure
Supply
Boom Up
1 2
5 Bar
35 Bar
Pilot Pressure
Supply
Swing Left
Main Lift Cylinder Tele. Cylinder Aux.
Hoist Motor Hoist Motor
0.25
P4 DRS
6 8 7 7 2 2 mm
30
Bar
280
Bar
45
Bar
5 7 8 8 1
GMK 3050 Directional Control Valve

0.25
P4 DRS
6 8 7 7 2 2 mm
30
Bar
280
Bar
45
Bar
5 7 8 8 1
Pump Ramps Up to Stand-By

0.25
P4 DRS
6 8 7 7 2 2 mm
30
Bar
280
Bar
45
Bar
5 7 8 8 1
Main Hoist Up Select

0.25
P4 DRS
6 8 7 7 2 2 mm
30
Bar
280
Bar
45
Bar
5 7 8 8 1
Boom Up Select ( Derrick In)

0.25
P4 DRS
6 8 7 7 2 2 mm
30
Bar
280
Bar
45
Bar
5 7 8 8 1
Aux. Hoist Down Select

Main Hoist
Motor
6
0.25
2 mm
Main Hoist
Circuit
=11Y2
5 6
Main
Hoist
Hyd.
Swivel
120
Bar
=11Y1
T 35 Bar
Pilot Pressure
Right Joystick
P4 DRS
Controller
5
Main Hyd. Pump
Main Hoist
Motor
6
0.25
2 mm
Main Hoist
Circuit
=11Y2
Hoist Down
5 6
Main
Hoist
Hyd.
Swivel
120
Bar
=11Y1
T 35 Bar
Pilot Pressure
Right Joystick
P4 DRS
Controller
5
Main Hyd. Pump
Main Hoist
Motor
6
0.25
2 mm
Main Hoist
Circuit
=11Y2
Hoist Up
5 6
Main
Hoist
Hyd.
Swivel
120
Bar
=11Y1
T 35 Bar
Pilot Pressure
Right Joystick
P4 DRS
Controller
5
Main Hyd. Pump
Main Hoist Brake Release
Hoist Up
Motor
Brake Release
Hoist Down
Up
Down
MCV
M1
M2
+11Y3 +11Y5
A1 B1
Directional Control GMK 3050 Main

Valve Hoist Circuit
Hoist Up
Motor
Brake Release
Hoist Down
Up
Down
MCV
M1
M2
+11Y3 +11Y5
A1 B1
Directional Control
Main Hoist Up
Valve
Hoist Up
Motor
Brake Release
Hoist Down
Up
Down
MCV
M1
M2
+11Y3 +11Y5
A1 B1
Directional Control Main Hoist Down

Valve
7 8
GMK 3050 Boom/ Lift Boom /
Tele
Circuit
T 35 Bar
8 Pilot Pressure
0.25
2 mm
400
Bar 21Y1
+21Y1
21Y2
7
P4 DRS
7 8
Tele
Circuit
Boom Up
T 35 Bar
8 Pilot Pressure
0.25
2 mm
400
Bar 21Y1
=21Y21
21Y2
7
P4 DRS
7 8
Tele
Circuit
Boom Down
T 35 Bar
8 Pilot Pressure
0.25
2 mm
400
Bar 21Y1
=21Y21
21Y2
7
P4 DRS
GMK 3050 Swing Motor
& Brake
Swing Circuit Swing Brake Pedal
+23S1 1 bar
A B
23Y3
35 Bar
Pilot Pressure
Swing Directional
Valve
3 4
3 4
5 bar
T
Swing
Joystick
P1
T 35 Bar
Pilot Pressure
& Brake
+23S1 1 bar
A B
23Y3
35 Bar
Pilot Pressure
Swing Directional
Valve
3 4
3 4
5 bar
Release Swing
T
Joystick
P1 Swing Brake T 35 Bar
Pilot Pressure
& Brake
+23S1 1 bar
A B
23Y3
35 Bar
Pilot Pressure
Swing Directional
Valve
3 4
3 4
5 bar
Pump Flow Swing

T
Joystick
P1 Begins T 35 Bar
Pilot Pressure
& Brake
+23S1 1 bar
A B
23Y3
35 Bar
Pilot Pressure
Swing Directional
Valve
3 4
3 4
5 bar
Swing Swing
Joystick
T
P1 Left T 35 Bar
Pilot Pressure
& Brake
+23S1 1 bar
A B
23Y3
35 Bar
Pilot Pressure
Swing Directional
Valve
3 4
3 4
5 bar
Swing Swing
Joystick
T
P1 Right T 35 Bar
Pilot Pressure
7 8
Telescope Circuit Boom /
Tele
T
7 7 35 Bar
Pilot Pressure
0.25
2 mm
=21Y4 =21Y41
205 205
Bar Bar
=21Y3 =21Y31
8 8
P4 DRS
7 8
Tele
T
7 7 35 Bar
Pilot Pressure
0.25
2 mm
=21Y4 =21Y41
205 205
Bar Bar
=21Y3 =21Y31
8 8
P4 DRS
7 8
Tele
T1 Sect. Tele Out
T
7 7 35 Bar
Pilot Pressure
0.25
2 mm
=21Y4 =21Y41
205 205
Bar Bar
=21Y3 =21Y31
8 8
P4 DRS
7 8
Tele
T2,3,4 Sect. Tele Out
T
7 7 35 Bar
Pilot Pressure
0.25
2 mm
=21Y4 =21Y41
205 205
Bar Bar
=21Y3 =21Y31
8 8
P4 DRS
DRS
P4
7 8
Tele
T1 Sect. Tele In
T
7 7 35 Bar
Pilot Pressure
0.25
2 mm
=21Y4 =21Y41
205 205
Bar Bar
=21Y3 =21Y31
8 8
P4 DRS
7 8
Tele
T2,3,4 Sect. Tele In
T
7 7 35 Bar
Pilot Pressure
0.25
2 mm
=21Y4 =21Y41
205 205
Bar Bar
=21Y3 =21Y31
8 8
P4 DRS
7 8
Tele
T
7 7 35 Bar
Pilot Pressure
0.25
2 mm
=21Y4 =21Y41
205 205
Bar Bar
=21Y3 =21Y31
8 8
P4 DRS
GMK 3050
Counterweight
System
20 Bar 20 Bar
150 Bar
80 Bar
=22Y2 =22Y4
22S2
=22Y1 =22Y3
P4
P4 Pump
Supply
20 Bar 20 Bar
150 Bar
80 Bar
=22Y3 =22Y4
=22S2
=22Y1 =22Y3
P4
Cylinders
Lower
20 Bar 20 Bar
150 Bar
80 Bar
=22Y3 =22Y4
=22S2
=22Y1 =22Y3
P4
Cylinders
Raise
20 Bar 20 Bar
150 Bar
80 Bar
=22Y3 =22Y4
=22S2
=22Y1 =22Y3
P4
Cylinders Cylinders Cylinders Cylinders
Lower Raise Lock Unlock
20 Bar 20 Bar
150 Bar
80 Bar
=22Y3 =22Y4
=22S2
=22Y1 =22Y3
P4
20 Bar 20 Bar
150 Bar
80 Bar
=22Y3 =22Y4
=22S2
=22Y1 =22Y3
P4
20 Bar 20 Bar
150 Bar
80 Bar
=22Y3 =22Y4
=22S2
=22Y1 =22Y3
P4
Cylinders
Lower
20 Bar 20 Bar
150 Bar
80 Bar
=22Y3 =22Y4
=22S2
=22Y1 =22Y3
P4
GMK 3050
Counterweight
System
GMK 3050
20 Bar 20 Bar
Lowering Cylinders
150 Bar
80 Bar
P4
=22Y3 =22Y4
=22S2
=22Y1 =22Y3
P4
GMK 3050
Counterweight
System
20 Bar 20 Bar
150 Bar
80 Bar
P4
=22Y3 =22Y4
=22S2
=22Y1 =22Y3
P4
GMK 3050
Counterweight
System
20 Bar 20 Bar
150 Bar
80 Bar
P4
=22Y3 =22Y4
=22S2
=22Y1 =22Y3
P4
4 Load Sense Signal
P1
to P1 Pump
Output to Aux, Hoist

Aux. Hoist Directional
Motor
Valve
Circuit
300
Bar
4
4 Load Sense Signal
P1
to P1 Pump
Output to Aux, Hoist

Aux. Hoist Directional
Motor
Valve
Circuit
300
Bar
4
3 7
S HOSE END
4 Crawler Right
D1
5 4
Crawler Left 4
1 6 7 D2
M R
P1
IDLER 10
ROLLER
9 8
9
NO ITEM P.N Q SENT
1 KIT PUMP ELEMENT ASM 9722220919 1 1

VALVE CHECK , ELEMENT PUMP ,)
(GASKET
2 VALVE PRESSURE RELIEF 7034390 1 1
3 FITTING END HOSE 428547 12 10
4 HOSE , SUPPLY LINE 40 485574 1 2
5 VALVE ASSY , AUTOLUBE 703440 1 1

A067160
NO ITEM P.N Q SENT
6 Nipple , Quick disconnect ) 1/8 ( 375303 2 4
7 Coupling , Quick disconnect ) 1/8 ( 375305 2 4
8 Fitting , quicklime outlet 428548 30 6
9 Tubing feed line 50 696005 6 12
10 Fitting , quicklime 428552 2 6

0.25
P4 DRS
6 8 7 7 2 2 mm
30
Bar
280
Bar
45
Bar
5 7 8 8 1
Pump Ramps Up to Stand-By

7 8
Tele
T
7 7 35 Bar
Pilot Pressure
0.25
2 mm
=21Y4 =21Y41
205 205
Bar Bar
=21Y3 =21Y31
8 8
P4 DRS

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Авторское право:

Доступные форматы

GMK 3050

For smooth and precise control of

Hyd. Oil has excellent lubrication qualities

Hydraulic Oil is nearly incompressible

Learning troubleshooting skills

Hyd. oil thickens in cold temperatures

Hyd. oil leaks contaminate enviornment

Return / Tank Line

Pilot Pressure Line

Pilot Drain Line

Normal Hydraulic Line

Fixed Variable Displacement

Adjustable Logic Valve Electrically Shifted

Electric Solenoid Hydraulic Air Operated

Bi - Directional Velocity Swing Brake

Hydro - Gas Bleeder

Steering Flow Steering Priority

One Way Hydraulic

Hydraulic Over Electric Pilot Shifted Hydraulic

Proportional Electric Over

Just a storage supply

=47Y10 250 bar

GMK 3050 Hydraulic Pumps

Swing Brake Boom

Swing Brake Boom

Swing Brake Boom

GMK 3050 Joystick Supply

Swing Brake Boom

GMK 3050 Swing Brake Release

Swing Brake Boom

GMK 3050 High Speed Select

GMK 3050 Directional Control Valve

Pump Ramps Up to Stand-By

Main Hoist Up Select

Boom Up Select ( Derrick In)

Aux. Hoist Down Select

Directional Control GMK 3050 Main

Directional Control Main Hoist Down

Swing Circuit Swing Brake Pedal

Swing Circuit Swing Brake Pedal

Swing Circuit Swing Brake Pedal

Pump Flow Swing

Swing Circuit Swing Brake Pedal

Swing Circuit Swing Brake Pedal

Output to Aux, Hoist

Output to Aux, Hoist

1 KIT PUMP ELEMENT ASM 9722220919 1 1

2 VALVE PRESSURE RELIEF 7034390 1 1

3 FITTING END HOSE 428547 12 10

4 HOSE , SUPPLY LINE 40 485574 1 2

5 VALVE ASSY , AUTOLUBE 703440 1 1

6 Nipple , Quick disconnect ) 1/8 ( 375303 2 4

7 Coupling , Quick disconnect ) 1/8 ( 375305 2 4

8 Fitting , quicklime outlet 428548 30 6

9 Tubing feed line 50 696005 6 12

10 Fitting , quicklime 428552 2 6

Pump Ramps Up to Stand-By

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