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PENINGKATAN KINERJA

PABRIK KELAPA SAWIT


PROGRAM TERINTEGRASI
Teknis
Teknolo
gi

PK
S
Finansi
SDM
al
ASPEK TEKNIS TEKNOLOGI:
AUDIT KINERJA PKS
Neraca Massa dan Energi pada Pabrik Kelapa
Sawit

WATER (1,5
Ton)

KS
P 220 Kg CP0

1 Ton TBS
Internal
WASTE Process
20 kWh
FIBER (130 Kg) 40 Kg
SHELL (60 Kg) Kernel
EFB (225 Kg) Potensi PLTBS
(100 kWh)
POME (500 Kg) Potensi Biogas
(20 m3)
FLOW DIAGRAM
PROSES PRODUKSI
PABRIK KELAPA SAWIT
KPI PROSES PRODUKSI PKS
MATERIAL & ENERGY FLOW
Performance of the palm oil production process can be
determined by considering the materials flows of
production process. The materials include inputs to the
process (i.e. raw materials and energy) and outputs
from the process (products, wastes and emissions).
A concept of material flows is employed to identify,
quantify and improve characteristics of products,
technical processes and eco-efficiency
Assessment of production performance is made possible
by material flows. Thus material flow incorporates itself
as a key decisive making factor in production process.
FLOW OIL
FLOW WATER
FLOW ENERGY
PERFORMANCE ASSESSMENT
In this guideline, the main objective of PA application in palm oil
industry is to improve eco-efficiency and competitiveness.
Secara Internal : Cost reduction; Increasing quality of products
and services; Increasing innovations and employee motivation;
Responsibility to community; Profitability; Managing
environmental risks and liability; and Maintaining or increasing
market share.
Eksternal : Customer demands for more environmental-friendly
products; Competitive advantage by setting the trend or
following market leader; Shareholders demanding accountability
and transparency; INDONESIAN government regulations;
PRODUCTION PROCESS MODEL
PERFORMANCE ASSESSMENT
SYMBOL AND ABBREVITION FOR PA
P = Products and By-products (Valuable Unused
Materials)
S = Sales
L = Efficiency and Losses
C = Purchases
I = Input Materials
E = Energy and Fuel
W = Waste and Emissions
DATA PRODUKSI PRIMARY (Bag 1)

I4
Keterangan
I1 : Jumlah TBS yang dibeli dari pihak lain (pembeliaan)
I2 : Jumlaah TBS ynag dari kebun inti (produksi/kebun)
I3 : jumlh uap yang dipakai per sterilizer (ton/jam), pressure/temp dan
uap untuk digesting
I4 : Realisasi kap TBS terolah per jam
L1 : oil contents di kondensat (Lab)
L2 : buah yang terikut di tandan kosong (Lab)
P1 : Produk dari Tandan kosong
P2 : Produk tankos yg dijual
W1: waste tnkos yang di buang ke kebun
E1 : Poduk tankos untuk energy boiler
Data yang dibutuhkan di oil room (Bag 2)

I6
Keterangan
I5 : Pemakaian air (M3/jam), suhu air
L3 : Oil content di decanter cake (Lab)
L4 : Oil content di waste water (Lab)
P3 : Produksi CPO (Ton/hri)
S9 : Jumlh CPO terjuaal (akunting)
W2 : jumlah limbah padat dri decanter (ton)
W3 : Jumlah limbah padat decanter yg dibuang (ton)
Drying Process Data (Bagian 3)
Keterangan
I7 : jumlah fibre yng digunakan oleh Boiler (ton/jam)
L5 : Oil content di fibre (Lab)
L6 : Kandungan kernel dalam shell ( Lab)
E2 : Jumlah shell untuk bahan bakar boiler (ton/jam)
E3 : Jumlah fibre untuk bahan bakar boiler (ton/jam)
P4 : Kernel yang dihasilkn ton/hari
P5 : Shell yang dihasilkn ton/hari
P6 : Shell yng terjual ton/hri
P7, P11 : produksi fibre ton/hari , ton/bulan
P8 : jumlah fibre yg dijual ton/haari
S11 : Harg jual kernel rp/kg
UTILITY - Bagian 4
Keterangan
E7 : Uap yang dihasilkn boiler , Kapasitas, tekann dan
suhu
E8 : Listrik yang dihasilkan turbin. Kwh
E10 : Energi listrik yng dihasilkan oleh Genset, Kwh
W13 : Boiler stack emission for PM10 ( 6 months)
W14 : Boiler stack emission for Nox ( 6 months)
WASTE WATER/BIOGAS SYSTEM
BAG V
Keterangan

E4 : Kebutuhn listrik untuk UPLC, Kwh


E5 : Biogas yng dihsilkn, M3/jam
E6 : Listrik yang dihsilkn biogas plaant, kwh
E11 : Biogas Volume, M3
I6 : Pemakaian kimiawi unt penanganan UPLC
W5 : Limbaah cair POME yang dihasilkan M3/jam
W6 : BOD content. Ppm (Lab)
W7 : BOD content dari UPLC, ppm
W10 : COD content, ppm (Lab)
W11 : COD content dari UPLC, ppm
W8 : Krkteristik effluent BOD setelh Biogas Plant, ppm
W9 : kandungan lumpur dari UPLC, ton/hari
W12 : Karakteristik effluent COD keluar Biogas Plant, ppm