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A Saga of the
divided world
Bhopal Gas Tragedy $25,634,942
Amongst the worst Industrial Disasters
(18%)of its time
State Appropriated
Funds
Occurrence: 3rd December 1984.
Place of occurrence: Bhopal, Madhya Pradesh, India.
Company: Union Carbide Corporation.
Chemical: Methyl Isocyanate (27 tons)
5
Accident Description
Tank 610 contained 42 tonnes of MIC. Exothermic chemical reactions between the
water and MIC began in the tank. Gases including Methyl Amine, Carbon Dioxide,
Phosgene and others were amongst the products of these reactions and they
pressurized the vessel. Corrosion of the tank walls would also have been
exacerbated and the released iron may have catalysed further runaway reactions.
The pressure rose from the normal storage pressure of 0.14 bar g, up to 2 bar g
and then onto 3.5 bar g and beyond. The temperature rose from ambient (20 C) up
to 60 C and beyond. The MIC liquid in the tank began to boil vigorously and MIC
vapour, under pressure traveled up the pipes leading from the tank. A small leak of
MIC developed at a valve in one of the lines. The tank began to rumble and creak in
its concrete casing.
The main safety valve blew at a pressure in excess of 3.5 bar g and a jet of MIC
traveled up the scrubbing tower and escaped out the top. The tank itself expanded
with the heat, burst the concrete casing and was ejected upwards to topple over. A
second pipe then ruptured releasing a second geyser of MIC.
From a mechanical point of view it is worth noting that the tank itself did not
rupture.
The Power Net
Gas Vent Scrubber Gas Vent Scrubber Stack
Reasons for Disaster
1.Union Carbide Inc. Did not transfer all the safety mechanisms
planned for their US plant to the Bhopal plant
2. Govt of India wanted the plant to be operated by Indians only. This
led to crash-training course for the operators of US plant
3.Management did not enforce the wearing of masks and gloves even
after cases of vomitting
4. The people residing in the slums around the factory were not
advised by the management about the potential hazards of the
factory
5. The final inspection team sent by them to visit Bhopal plant in that
year warned of the hazards which were not taken seriously
Reasons for Disaster (cntd..)