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Gre: 12 cm x 12 cm

Position: 0 cm / 0 cm
Rahmen: 1,25 Pt wei

Clean and efficient


cement process

Silo / Bagging / Conveyance

A Langley Holdings Company 1 Projects GmbH


Claudius Peters
Contents
1. Overview
2. Silo Technology
3. Packing and Dispatch Technology
4. Fluidcon
Pneumatic Conveying System

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Storage Silo and Packing/Dispatch Systems

Storage Silo
with Expansion Chamber EC
with Inspection Chamber - IC
with Multi Extraction - ME
with Conventional Cone - CC

Packing Plant
Rotary Packing Machine
In-Line Packing Machine
Automatic Bag Applicator
Bag Transport
Loading Plants
Truck Loader
Waggon Loader
Palletising Systems
incl. Loading security systems

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Pneumatic Conveying System -FLUIDCON- System

Receiving bin /
Feeding device Storage silo

Aerated FLUIDCON- pipe

FLUIDCON-Pipe consisting of:


1.) Standard pipe
2.) Fabric
3.) Aeration pad
4.) Fasteners
5.) Air socket

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Contents
1. Overview
2. Silo Technology
3. Packing and Dispatch Technology
4. Fluidcon
Pneumatic Conveying System

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CLAUDIUS PETERS silotypes -
Overview of features and advantages

Silotype EC- Silo IC- Silo ME- Silo MC- Silo CC- Silo

Function store store/mixing store

Silo diameter [m] 10 30 4 14

Silo height [m] 25 75 29 80 29 80 25 75 8 42

Storage capacity [m] Up to 45,000 Up to 44,000 Up to 44,000 Up to 45,000 Up to 5000

Discharge capacity [t/h] up to 1,000

No. of outlets 1 24 5 15 1 (2) 1

Aeroslide disposal Radial Tangential Radial

Reclaim rate [%] 99 98 99

Features Additional Inspection by Add. Space for Mixing effect 1 Blower


storage IC equipment up to 15 : 1

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CLAUDIUS PETERS silotypes -
Expansions chamber technology EC

Features Advantages

Maximum storage Use of expansion


capacity chambers
Small installation height Saving silo corpus
Discharge capacity Short loading and
up to 1,000 t/h unloading time
Silo diameter from Optimal utilization of
10 30 m spaces
1 central discharge Saving of discharge
dd equipment
Radial disposal of No dead zones at
aeroslides remnant discharge
Reclaim discharge rate Purity of variety
> 99%

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CLAUDIUS PETERS silotypes -
Inspection chamber technology - IC

Features Advantages

Maximum storage Use of ring chamber f


capacity Saving silo corpus
Small installation height Small installation height
Installation of equipment f
in the chamber Short loading and
Discharge capacity unloading time
up to 1,000 t/h Optimal utilization of
Silo diameter from spaces
10 30 m High flexibility
2 or more standard f
discharges Purity of variety
Relclaim discharge rate f
> 99% Saving operation costs
low energy needs During operation
Inspection by IC-
chamber

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CLAUDIUS PETERS silotypes -
Multiextractionsilo ME

Features Advantages

Simple silo body Short installation time


Installation of equipment Low space needs
underneath the cone m
Applicable for Flexible range of
multicellsilo applications
Discharge capacity Short loading and
up to 1,000 t/h unloading time
Silo diameter 10 30 m Optimized use of space
k m
5 to 15 standard High availability
discharges f
Relclaim discharge rate Purity of variety
> 98% m
low energy needs k Saving operation costs

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Storage Silos - Facts

Maximum storage capacity


Optimized reclaim discharge capacity
Dust free operation
Low energy and operation costs
Up to 45,000 m storage capacity

More than 1,000 storage silos worldwide


in operation

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Reference:
Votorantim Santa Cruz, Brazil

In operation: October 2010


1 x Multi Chamber Silo, 23 m diameter, 25,000 m
1 x Mixing plant 180 t/h
3 x Bulk loader 250 t/h

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Contents
1. Overview
2. Silo Technology
3. Packing and Dispatch Technology
4. Fluidcon
Pneumatic Conveying System

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Scope of supply for
Packing and Dispatch Systems
Bucket elevator
Vibration screen
Pre-bin with level indicator
Rotary or In-Line
packing machine
Automatic empty bag applicator
Bag discharge and
rejection systems
Bag transport system
Spillage return system
Dedusting filter system
Loading systems
Palletizing
Electrical equipment
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Packing Machines Types

Rotary Packing Machine In-Line Packing Machine


Capacity up to 4,500 bags/h Capacity up to 1,500 bags/h
(25 kg bag) (25 kg bag)
No. of modules 3 12 No. of modules 1 4
14 and 16-Spout machine designed

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Filling systems for valve bags:
Horizontal (rotating) turbine system

Aeration in front of
the filling spout
Labyrinth with air
sealing system
Sealing air
connection

Advantages:
No additional bearings necessary
Shortest filling times for Cement products
No additional greasing(s) necessary
No V-belt drive necessary
No dust penetration into motor bearings
To be considered as maintenance free

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Modular Design - Advantages

Compact Design
Easy exchange of
modules
Upgrading for existing
machines
Less maintenance and
low repair works

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Upstream Dustflow and Central Dedusting

Upstream 2 dedusting
channel per module
Central dedusting
direct to the filter

Dedusting at the
filling spout

Dust volume
Spillage material duct with per spout: ~ 20
integrated rotating scraper m/min

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Controlling of Packer Feeding

Flow Control gate Two way airslide Packer


Type PCD Dosing gate Pre Bin

Features
Continous feeding of several
Packer Pre bins with one airslide
Dynamic material flow, depending
filling lever packer pre bins
Continous level of Packer pre bin
Optimization size of Packer pre bin
No additional aeration of packer
pre-bin necessary

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Ultrasonic bag sealing systems for Packing Plants

Advantages:
Dust free filling process
Clean bags for the end client
Bag handling after filling
more simple
(Palletizing & Loading)
Bag cleaning equipment not
necessary
Long storage of the bags

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Bag Sealing with Ultrasonic

Filling module equipped with:


Ultrasonic valve sealing
Parallel guided bag chair
Automatic bag seat adjustment
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Automatic bag application

Roller Magazine
Cassette Magazine
Application capacity up to 4,500 bags/h Application capacity up to 4,500 bags/h
Roller magazine Cassette magazine (Empty bag storage capacity):
- Single Roller
3 m 750 bags equivalent
- Double Roller Carousse
5 m 1,250 bags equivalent
Option: Automatic bag size adjustment Option: Automatic bag size adjustment
Suitable for all brands of Suitable for all brands of rotary
rotary packing machines
packing machines

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Packing Plants: References 2002 -2011
Order Countries Qty. Type of Packer Packing
Date Capacity [bag/h]
2010/ Bulgaria, Germany, 7 8-Spout Rotary Packer 800 2,400
2011 Indonesia, Saudi 6-Spout Rotary Packer
Arabia
2-Spout In-Line Packer
2008/ China, Iran, Pakistan, 20 8-Spout Rotary Packer 300 - 2,400
2009 Russia, Turkey, 2-Spout In-Line Packer
Indonesia, 1-Spout In-Line Packer
2006/ Iran, Vietnam, Norway, 24 8-Spout Rotary Packer 300 2,400
2007 China,Saudi Arabia, 6-Spout Rotary Packer
Germany, Russia, 1-Spout In-Line Packer
Indonesia
2005/ China, Iran, 22 8-Spout Rotary Packer 2,000 2,400
2004 Sierra Leone, 6-Spout Rotary Packer
Saudi Arabia
2003/ Malaysia,Vietnam, 13 12-Spout Rotary Packer 2,400 3,600
2002 Romania, Russia, 8-Spout Rotary Packer
Togo, Saudi Arabia,
El Salvador

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Packing Plants - Facts

Upstream dedusting
Different filling systems
Ultrasonic valve sealing system (dust free)
Modular design
Low maintenance and operation cost
Up to 4,500 bags/h

More than 190 Packing Plants worldwide


in operation

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Reference:
P.T. Semen Gresik, TUBAN III & IV, Indonesia
In operation: April 2012
4 x EC-Silos, 22 m diameter, 20,000 m
4 x Bulk mobile loader, 120 t/h
6 x Packing Plant, 2,500 bag/h

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Reference:
P.T. Semen Gresik (Banyuwangi), Indonesia

In operation: February 2012


1 x EC-Silos, 18 m diameter, 10,000 m
1 x Bulk Loader, 120 t/h
1 x Packing Plant, 2,500 bag/h

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Contents
1. Overview
2. Silo Technology
3. Packing Process
4. Fluidcon
Pneumatic Conveying System

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Introduction -
Why FLUIDCON?

Combine advantages
Advanatges Advantages
Low conveying velocities Flexible pipe routing
Low wear / abrasion Horizontal an vertical conveying
Low energy consumption Dust tight

eliminate disadvantages
Disadvantages Disadvantages
High installation height required High conveying velocities
Inflexible routing Inclined conveyance not applicable
Only inclined conveyance applicable High power consumption

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Conveying System -
Design of the FLUIDCON-system
Bulk material

Feeding device
Pump
Pressure vessel
Rotary lock
Double pendulum flap

FLUIDCON- conveying pipe


Blower
Compressor
Network

Cyclone
Troughed filter
Bin mounted filter
Conveying air Separator

Pressure generator Bulk material


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Introduction -
What offers FLUIDCON?

Characteristics Advantages

Usage of all known feeding Optimization of existing


devices conveying plants

Horizontal, vertical and Optimized pipe routing


diagonal conveying steps

Energy savings up to 75% Operation cost savings


n d
Low conveying velocities Reduction of wear, low grain
n size destruction
d
Low conveying pressure Use of blower / screw pumps
d
Easy re-start, e.g. after High availability
power failure d

Low pulsation Optimal burner feeding

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Fluidcon - References 2002 -2011
Order Countries Qty. Material Conveying Capacity
Date distance [t/h]
[m]

2011/ Germany, Saudi Arabia, 18 Cement, Up to Up to


2010/ Switzerland, Russia, Fly ash, Stucco,
2009 Malaysia, France, Spain Burnt oil shale, 600 300
Clinker dust,

2008/ Germany, Norway, Russia, 37 Cement, Up to Up to


2007 USA, Great Britain, South Raw meal, Alumina,
Africa, Montenegro, Austria, Kiln dust, Lignite fly 480 300
Panama, Croatia, ash, Fly ash,
Macedonia Gypsum, Coal dust,
Slag meal

2006/ Lithuania, Austria, Russia, 20 Cement, Up to Up to


2005 Gemany, Ukraine, Croatia, Raw meal,
Norway, Romania, Sweden, Aluminium oxide, 400 200
Serbia Kiln dust, Fly ash,
Gypsum, Coal dust,
Slag meal

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FLUIDCON- system -
Facts

Mass throughputs from 1 600t/h


Conveying distances from 20 600m
Applicable for Cement, Raw Meal, Alumina,
Fly Ash, Blast Furnace Slag etc.
X-Pump, rotary Lock, pressure vessel and
double pendulum flap as feeding device

79 references all over the world

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Thank you for your kind attention

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