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https://www.youtube.com/watch?v=Mn
9jpqI8rao&feature=related
Milling
RMR = v f d
Orthogonal Cutting Model
r cos
tan
1 r sin
where r = chip ratio, and = rake angle
Shear Strain in Chip Formation
(a) Chip formation depicted as a series of parallel plates sliding relative to
each other, (b) one of the plates isolated to show shear strain, and (c)
shear strain triangle used to derive strain equation
Chip Formation
More realistic view of
chip formation,
showing shear zone
rather than shear
plane
Also shown is the
secondary shear zone
resulting from
toolchip friction
Four Basic Types of Chip in Machining
Four Basic Types of Chip in Machining
Ductile materials
Lowtomedium cutting speeds Serrated Chip
Tool-chip friction causes portions of chip
to adhere to rake face
BUE forms, then breaks off, cyclically
Generating Shape
Generating shape: (a) straight turning, (b) taper
turning, (c) contour turning, (d) plain milling, (e)
profile milling
Forming to Create Shape
http://www.youtube.com/watch?v=Q7QUiCJJmew
More Operations Related to Turning
(g) Threading, (h) boring, (i) drilling
Operations Related to Drilling
(a) Reaming, (b) tapping, (c) counterboring
More Operations Related to Drilling
https://www.youtube.com/watch?v=U99asuDT97I
https://www.youtube.com/watch?v=9OsNUi_o6C4
Shaping and Planing