Bharat Heavy Electricals Limited

Ramachandrapuram
Hyderabad
INDIA

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PRESENTATION MATERIAL ON

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 BHEL AT A GLANCE
Serving key sectors - Power, Petroleum, Fertiliser,
Petrochemicals, Steel, Cement, Defence,
Transportation, Communications etc.
Among Worlds Top Power Equipment Manufacturers
Contributed to Indias installed capacity - 65%
BHELs Powerplants PLF 63.2% (> National average)
Maximum awards for best Thermal Plants

A : 001A
 BHEL GAS TURBINES

Capability to fire a wide range of gaseous and liquid

fuels, mix of fuels
Fuel Economy over a wide range of Ambient

Temperature and loads

Black start, Quick start and emergency start facility
Models below 100MW suitable for 50 and 60Hz
Suitable for Power Generation and Mechanical

drive application
 Low exhaust emissions
State of art micro-processor based control system
with redundant protection
Package concept to limit site work to the minimum
Manufacture of Rotor/Hot gas path parts established
Ready for IGCC application
Proven technology - around 6,000 machines and 260 million
fired hours experience of GE
Over 92 machines and more than three million fired hours
experience of BHEL
 COLLABORATION WITH GE, USA

Models covered : Fr-1 / Fr-3 / Fr-5 / Fr-6B / Fr-6FA /

Fr-9E / Fr-9EC / Fr-9FA / Fr-9H

Period : Started in 1986

Valid upto 2006

Coverage : Gas Turbine & Auxiliaries

Combined Cycle Engineering

Area : Compressive - Engineering

manufacture, E&C & Services
License for manufacture of rotor
and HGP components

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 HEAVY DUTY GAS TURBINE MODEL DESIGNATION

PG 6 56 1 (B)

APPLICATION SERIES POWER NO. OF SERIES

SHAFTS
M- Mech.. Drive FRAME Approx. 1 or 2 R- Regen
1, 3, 5, 6, 7, 9 output power Blank- SC
PG- Pkgd. Gen.. in Hundreds,
Thousands, or 10
Thousands of
Horsepower

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 GT MODELS AND RATING

Model ISO Rating (kw) ISO Efficiency (%)

(1) MS1002 5070 24.5

(2) MS3142(J) 10450 25.6
(3) PG5371(PA) 26300 28.5
(4) PG6561(B) 39620 31.9
(5) PG6101(FA) 70140 34.2
(6) PG9171(E) 123400 33.8
(7) PG9231(EC) 169200 34.9
(8) PG9351(FA) 255600 36.5
(9) PG9551(H) 380,000 -

Note: ISO output is : 15 deg C, 60% RH, Zero MSL, Gas fuel
and standard Inlet/Exh. Pr. drops

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 GAS TURBINE RANGE

FRAME ISO RATING ISO HEAT RATE APPROX. SITE No. of

TYPE (KW) (K.CALS/K.W.Hr) OUTPUT(30C) Shafts

MS1002 4800 3440 4000 2

MS3142(J) 10,450 3356 9000 2

PG5371(PA) 26,300 2976 23000 1

PG6561(B) 39,620 2700 35000 1

PG6101(FA) 70,140 2515 62000 1

PG9171(E) 1,23,400 2545 108000 1

PG9231(EC) 169,000 2465 148000 1

PG9351(FA ) 256,600 2324 224000 1

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009
010
 POWER(29.5 %)

FUEL GAS
EXHAUST
(100 %) TURBINE HEAT
(67 %)

MISC.
(3.5 %)

OPEN CYCLE GAS TURBINE

C:\UMESH\DEPT\GTDRG01.PPT....005
011
 GAS TURBINE REQUIREMENTS

Factors considered in selecting gas turbine

High efficiency
High specific output (output/kg of air flow)

Key Parameters of GT Affecting Above

Firing temperature
(Limited by metallurgy/cooling technology)
Pressure Ratio

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 MAJOR FACTORS AFFECTING
GAS TURBINE PERFORMANCE

Ambient Temperature
Altitude above Mean Sea Level (MSL)
Relative Humidity
Inlet Pressure Loss
Exhaust Pressure Loss
Steam / Water Injection for NOX Control
Type of Fuel

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TYPICAL

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TYPICAL

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 PRESSURE DROP EFFECTS
(FOR FRAME -6)
4 INCHES H2O INLET DROP PRODUCES :
1.50% POWER OUTPUT LOSS
0.50 % HEAT RATE INCREASE
1.2 DEG.F EXHAUST TEMP. INCREASE
4 INCHES H2O EXHAUST DROP PRODUCES :

0.50 % POWER OUTPUT LOSS

0.50 % HEAT RATE INCREASE
1.2 DEG.F EXHAUST TEMP. INCREASE

INDICATIVE FIGURES

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TYPICAL

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TYPICAL

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033
 GAS TURBINES FROM BHEL HYDERABAD(as on July 99)

TYPE NUMBER OF GAS TURBINES

ORDERS COMMISSIONED
RECEIVED
FR-1 4 2
FR-3 16 16
FR-5 37 31
FR-5/2 2 2
FR-6B 47 39
FR-9E 4 3
FR-6FA 1 -
TOTAL 111 93
TOTAL BHEL GAS TURBINE LOGGED 3 MILLION FIRED HOURS
TOTAL MACHINES FIRING NAPHTHA 40 AND 3LK HOURS FIRING EXPERIENCE

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 EXPERIENCE
Turnkey execution of Simple
Cycle/Cogeneration/Combined Cycle Plants
25 Cogeneration Plants
12 Combined Cycle Plants
12 Sets on Turnkey basis overseas
(Malaysia, Oman, Saudi Arabia)
Worlds largest experience on Naphtha
EPC/TURNKEY CONTRACTS (EXECUTED)
(OVERSEAS)

TNB, CONNAUGHT MALAYSIA 2 x Fr-6B OPEN CYCLE

BRIDGE

TNB, PASIR MALAYSIA 2 x Fr-6B OPEN CYCLE

GUDANG

EC, QURAYAT SAUDI ARABIA 3 x Fr-5 OPEN CYCLE

MEW, AL JIZZI OMAN 1 x Fr-6B OPEN CYCLE

OMAN CEMENT OMAN 1 x Fr-6B OPEN CYCLE

PDO OMAN 3 x Fr-6B OPEN CYCLE

(Under Execution)

MEW RUSAIL 8 OMAN 1XFr-9E, OPEN CYCLE

(Under Execution)
THE
END
TYPICAL

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