Smart Positioners

Features
The TZID-C200 - An
Intelligent, Explosion
Proof positioner for
mounting in Class 1 Div
1 Hazardous process
applications

Mario Francisco CFM Inc

The Northern California Section of the Instrumentation, Systems, and Automation Society
 A complete family
A range of positioners with increasing functionality and costs

Intelligent,
Explosion Proof
Price

Inductive sensor,
optional Stainless steel

Application / Functionality

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 Concept
Concept based on the reliable, successful predicessor
- same functionality with Explosion proof enclosure
Compact design and explosion proof
- one-piece aluminium housing NEMA 4X / IP 65
Adaptable to many applications
- one device for linear and rotary actuators
- one device for single and double acting actuators
Fail safe options on loss of 4-20mA input signal
- fail open or fail close (fail safe)
- fail in-place (fail freeze)
Advance AUTOSTROKE commisioning
- all parameters are automatically optimized
Easy to operate and configure
- all setup functions are accessable in field while maintaining EXP status
Communication / Configuration via HART Standard
- remote communication via FSK and Smart Vision software
- remote communication with HHT275 / STT04 (from safe location only)

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 Concept, Continued
Optional modules (retrofitable)
- analogue 4-20 mA position transmitter
- digital valve position for Open / Close (min. & max.)
- mechanical valve position for Open / Close (min. & max.)
Mechanical Position indicator
- large beacon indicator for valve position
Smart (LCD) digital display for valve position and process information
- valve position in % opening
- setpoint deviation indication in % value
- positioner temperature in deg F or deg C
- actual input signal value in mA
Position sensing via plastic film position sensor
- reliable high resolution, low friction sensor
Binary input and output available as standard
- standard digital input for advanced override functions
- standard digital output for diagnostic alarms
Attractive price level
- excellent price-performance-ratio

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Technical Data
EXP- Certification: FM/CSA & ATEX for Class 1 Div 1 applications

Input:
Signal range 4...20 mA or splitrange
Supply voltage 9.7 VDC
Supply pressure 20...90 psi / 1.4...6 bar

Output
Signal range 090 psi / 0...6 bar
Air capacity 6 scfm @ 90 psi / 13 kg/hr @ 6 bar
Air consumption <0.05scfm (<0,1 kg/hr)

Data
Ambient temperature -22...185 F / -30...+85C
Accuracy +/-0.25% of span
Vibration influence +/-1% (10g and 20...80 Hz)
Resolution 4000 step analog to digital convertion
Sample rate 20msec

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 Functional Overview
Optional
LCI Connector FSK-module Plug-In modules
FSK-module
Signal Plug-In Module
4-20mA Analog Feedback
Micro
Microprocessor
processor 4-20 mA

Digital Input
EEPROM Plug-In Module
EEPROM or
Plug-In Module
Digital Output Digital Feedback Safety Shut Down
Min - Max
CPU

Plug-in Module
Shut-Off Function

Kit for mechanical

position indicator

Air Supply 2090 psi

1.4.6 bar
Outgoing Air Kit for
digital feedback Micro-Switch 24V
Min Max or Min / Max
Valve Position
I/P Module Position Sensing
for 3/3-way valve

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 Electronic and Pneumatic
TEIP 11
The positioner
incorporates the well
known Sensycon I/P
converter technology
Positioner
Positioner I/P

EEPROM
Your advantages:
Feedback
Feedback
4-20mA Exhaust - Proven concept
Micro Air supply /
Input
Input
controller Exhaust - Reliable hardware
4-20mA
- High resistance against

CPU shock and vibration up

3/3-way
3/3-wayvalve
valve
to 10g/80Hz

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 Autostroke
Mounting
Autotuning
Having fun!
Benefits of autostroke:
- automatic setting of control parameters
- independent parameters for open & close travel
- higher accuracy of adjustment
- no mechanical range adjustment
- suitable for all valve and actuator makes

Advantage:
=> Installation / Commissioning time saving

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 Operation
1. Local, via local pushbuttons Benefits:
=> standard feature for USA
=> all functions accessable - easy to set up and
configure either at site
2. via LCI-Interface at site or in the workshop
=> standard feature
=> all functions accessable

3. via FSK-Module (HART-Protocol)

=> standard feature - easy to set up and
=> all functions accessable configure from control
4. via Handheld-Terminal room via 4...20 mA signal
=> HHT 275 / STTO4

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Parameters of
Operation
Standard parameters:
Signal range
4-20mA or Split range
Valve action
Direct or Reverse
Characteristic
Linear or equal %
Custom curve 22 points
Tolerance band
Determined by Autostroke
Control parameters
Determined by Autostroke
Stroke range
Determined by Autostroke

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Parameters of Operation
Valve parameters:
Adaptive control selection
Advanced selftune of control
parameters
Stroke range / Angle of travel
0-60 for Linear valves
0-120 for Rotary valves
0-270 optional
Actual valve travel time
Independent display for open / close
valve travel speed
Stroke time limitation
Independently adjustable for open / close
valve speed up to 200sec
Shut-off value
Adjustable from 0-20% for snap action closure
Manual control of valve
Local override for manual operation

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Parameters of Operation
Diagnostic features:
Failure to reach control position
Time out alarm adjustable for 0-200msec
Stroke counter

Predictive maintenance alarm for stroke

Travel meter

Predictive maintenance alarm for travel

Leakage detection

Diagnostic alarm for actuator air leakage

Recorder function

Real time log of positioner control and diagnostics

Position monitoring

On-line monitoring of set-point and valve position

Valve friction

On-line monitoring of valve deviation value

Positioner temperature

On-line monitoring of positioner operating temperature

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Options / Accessories
Optional equipment (retrofitable)
Plug-in module for analog position feedback
Plug-in module for digital position feedback
Proximity limit switches or Microswitches
Shutdown module for ESD function
Single or Double acting I/P module
Accessories:
Pressure gage block
Filter regulator
LCI-adapter and FSK-modem
Software Smart Vision
Handheld terminal HHT275 / STT04

Future Options
Profibus and Fieldbus available 1Q 2003
100 psi supply pressure, 20 scfm capacity
available Q4 2003
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 Design
Dimensions mm / inches
Cover with width 207 / 8.15
local operator height 100,5 / 3.957
interface and depth 123,8 / 4.9
inspection
window Main board
Cover to
close up the
encapsulated
Screw terminals
case
Flame
Plug-in module arrestor,
for analog and sintered metal
digital position
Current design, feedback Pneumatic
view without connections;
cap Pilot stage NPT 1/4
thread
Potentiometer

Electrical Pneumatic
connections, output unit
cable entry
NPT 1/2 thread

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 Attachment Kits
for rotary actuators
acc. to VDI/VDE 3845

Masoneilan Camflex II

Samson integrated

ARCA integrated

for linear actuators acc. To DIN/IEC 534 ... and many more!

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In Summary
A single device An Explosion Proof
Intelligent Positioner with HART and
Fieldbus capability

Advantages :
Single Device for all applications
Full access through LocalControlPanel in EXP area

Reliable and proven technology based on TZID-C

Predictive maintenance with diagnostic functions

AUTOSTROKE function saves on installation time

Choice of Fail Safe or Fail in Place

Integral Valve position transmitter

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