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EAT 227
WEEK 4
PRODUCING ROUND SHAPES
PowerPoint Slides
by Turnad Lenggo Ginta
1. The lead screw will cause the apron and cutting tool to advance
quickly. This is used for cutting threads, and for moving the tool
quickly.
2. The feed rod will move the apron and cutting tool slowly forward. This
is largely used for most of the turning operations.
A taper is a conical shape. Tapers can be cut with lathes quite easily. There are
some common methods for turning tapers on an engine lathe,
1. Using a form tool: This type of tool is specifically designed for one cut, at
a certain taper angle. The tool is plunged at one location, and never
moved along the lathe slides.
2. Compound Slide Method: The compound slide is set to travel at half of
the taper angle. The tool is then fed across the work by hand, cutting the
taper as it goes.
3. Off-Set Tail Stock: In this method the normal rotating part of the lathe still
drives the workpiece (mounted between centres), but the centre at the
tailstock is offset towards/away from the cutting tool. Then, as the cutting
tool passes over, the part is cut in a conical shape. This method is
limited to small tapers over long lengths.
Turning Operation
Figure Designations for a right-hand cutting tool. Right-hand means the tool
travels form right to left
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Turning
Turning is a machining process to produce parts round in shape by a single point
tool on lathes. The tool is fed either linearly in the direction parallel or perpendicular
to the axis of rotation of the workpiece, or along a specified path to produce
complex rotational shapes. The primary motion of cutting in turning is the rotation of
the workpiece, and the secondary motion of cutting is the feed motion.
Cutting tool has a simple shape, but the feed motion is complex; cutting tool is
fed along a contour thus creating a contoured shape on the workpiece. For
profiling, special lathes or devices are required.
Some other operations, which do not use the single-point cutting tool can be
performed on a lathe, making turning one of the most versatile machining
processes.
Various types of mandrels to hold workpieces for turning. These mandrels usually are
mounted between centers on a lathe. Note that in (a), both the cylindrical and the end faces
of the workpiece can be machined, whereas in (b) and (c), only the cylindrical surfaces can
be machined.
Figure (a) Cutting screw threads on a lathe with a single-point cutting tool. (b) Cutting screw threads with a single-point tool
in several passes, normally utilized for large threads. The small arrows in the figures show the direction of the feed, and the
broken lines show the position of the cutting tool as time progresses. Note that in radial cutting, the tool is fed directly into
the workpiece. In flank cutting, the tool is fed into the piece along the right face of the thread. In incremental cutting, the tool
is first fed directly into the piece at the center of the thread, then at its sides, and finally into the root. (c) A typical coated-
carbide insert in the process of cutting screw threads on a round shaft. (d) Cutting internal screw threads with a carbide
insert. Source: (c): Courtesy of Iscar Metals Inc.
Last Updated:13 July 2017 LMS SEGi College 22
Vertical Drill Press and Radial Drilling Machine
Figure 23.24 (a) Schematic illustration of the components of a vertical drill press. (b) A radial
Last Updated:13 July 2017 LMS SEGi College
drilling machine. Source: (b) Courtesy of Willis Machinery and Tools. 23
Tapping
Figure 23.27 (a) Terminology for a tap. (b) Tapping of steel nuts in production.