Brian Roberts, ODE FEED Manager

Wangwen Zhao, ODE Chief Structural Engineer

Structural Steel in Offshore Topside

 Typical Project Involvement
Operatio
Year -8 -7 -6 -5 -4 -3 -2 -1 n

Site allocation Consents Award Financial Construction Commissionin

Investmen Starts g
t Decision
Full lifecycle
support
Scoping

Site Investigation and

FEED

Procurement

O&M Decisions
ODE Business Streams :
ODE Engineering / Design and Manufacture
Projects
Installation
ODE Operations Support
Operation and
Maintenance

2
 Project Cost vs Time

3
 Objectives

Design progress in pre-measured steps

Completion of each step with a design

review, designed to solicit and incorporate
all comments and issue associated
construction deliverables
Design freeze implementation after each
design review to eliminate re-work
Provide a basis for change control, if frozen
portions of the design are later revised

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Engineering Stage Build Execution
Process
3D CADD - WORK EXECUTION FLOW DIAGRAM
STAGE 1 Formal Plot STAGE 2 STAGE 3 STAGE 4
Feed Verification Plan Review STAGE 1 Plant Layout STAGE 2 Detail Design STAGE 3 Close Out
COMPLETE COMPLETE COMPLETE
Process Model Model Model Final Model
Overall Begin Detail Engineering
HAZOP Review Facility By Area Review Review Review
Review OBJECT ENG. OBJECT ENG. OBJECT ENG. OBJECT ENG. OBJECT ENG. OBJECT ENG.
STATUS 0 STATUS 1 STATUS 2 STATUS 3 STATUS 4 STATUS 5
OBJECT PRELIMINARY INTERMEDIATE ISSUE FOR SUPPLIER DATA SUPPLIER
IDENTIFIED ENGINEERING ENG. / READY DESIGN APPROVED AS DATA
FOR INQUIRY NOTED CERTIFIED

MAINTAIN EQUIPMENT LIST PFDS & P&IDS

ESTABLISH EQUIPMENT LIST ISSUED IFC (IFC)
TAG ITEM DATA

MECHANICAL
INSTRUMENT GENERATE PURCHASE RECEIVE MAJOR
EQUIPMENT EQUIPMENT SUPPLIER DATA
ELECTRICAL DATA SHEET INITIAL
SUPPLIER CERTIFIED
PIPING LINES SPECIFICATIONS SUPPLIER DATA
MECHANICAL DATA (PREFERED, APPROVED
TAG ITEM SPECIFIC INSTRUMENT INSTRUMENT
PROCESS DATA MECHANICAL INSTRUMENT MECHANICAL RELEASED AS NOTED MINIMUM)
INSTRUMENT ELECTRICAL INSTRUMENT MECHANICAL LOOP DIAGRAMS LOOP DIAGRAMS
FOR DESIGN IFC
ELECTRICAL ELECTRICAL INSTRUMENT IFD
PIPING VALVE
AS NOTED FINALIZE
ELECTRICAL
TAKEOFF INSTRUMENT
INTELLIGENT
P&ID DUMP
INSTALLATION
DETAILS
P&ID INSTRUMENT IN-LINE
RELIEF SYSTEM SIZING
(FROM FEED) DIMENSIONAL DATA MAINTAIN PFDS
IN DDP/INTOOLS COMPCON & REVISE P&IDS INSTRUMENT INSTRUMENT
AS REQUIRED I/O LIST WIRE LIST
INSTRUMENT IFD IFC
P&IDS INSTALLATION
PFDS PFDS & P&IDS DETAILS
APPROVED ISSUE FOR ISSUED FOR
APPROVAL PLANT LAYOUT HAZOP, etc P&IDS
CONTROL
IFD
SCHEMATIC
INSTRUMENT IFD ELECTRICAL
CONTROL SYSTEM & INSTRUMENT CABLE
SET-UP PROSPEC/CATS & SPECS.
SET-UP PDS/PDMS FOR PROJECT ROUTE MAJOR LINES DESIGN SCHEDULE
PIPE BULK INSTRUMENT CABLE ROUTING IFC
SET-UP CLASH DETECTION IN THE MODEL
SET-UP IPMS & BUSINESS OBJECTS MTO JUNCTION BOX
SET-UP EDMS (INTOOLS-CARDS COMPCON) (>NPS 12, HOT, (MANUAL) DEFINITIONS
SET-UP ISOMTO/BULK MTO CRITICAL, ETC.)
SET-UP FRAMEWORKS
(COMPLETE) INSTRUMENT CONTROL
IN-LINE SCHEMATIC
DIMENSIONAL DATA IFC
CERTIFIED
STAGE 1
MAJOR STEEL AND
SPECIFICATIONS

FEED VERIFICATION CABLE TRAY

(FROM FEED)

DEVELOP PIPING PLANT LAYOUT MAJOR FOUNDATION ELECTRICAL LAYOUT

PIPING

SPECIFICATIONS Civil / Structural (Onshore) PLOT DESIGN & ANALYSIS POWER CABLE
IFD

Preliminary Grade Elevation & Road Layout IFC & REV.

Preliminary Major Foundations
(ONSHORE) SIZING STAGE 4
Preliminary Major Steel
STAGE 3 MODEL BUILD
Complete small bore & trim piping to IFC status
Structural (Offshore) MODEL BUILD Update equipment model
Preliminary Primary Steel
Preliminary Secondary Steel (Group 1) Civil / Structural (Onshore) IDP
STAGE 2 Finalize Finish Grading Conduct discipline pre-review & incorporate
APPROVAL PLOT` PLAN Piping
Equipment Layout MODEL BUILD PLANNING Finalize Minor and Miscellaneous Steel
Finalize Minor Foundations
comments
Conduct formal Stage 4 model review & incorporate
comments
Preliminary Safety Egress Areas, Operational Access
Areas
Civil / Structural (Onshore)
Finalize Grade Elevation, Road Layout and Storm Drainage RELEASE Structural (Offshore) Spot check 2 nd IDP run against model to ensure
Proposal

Laydown Areas Identified Finalize Major Foundations Finalize Secondary Steel (Groups 1 & 2) clashes cleared.
Preliminary Routing of Major Lines (>NPS 12, Hot, Finalize Major Steel Preliminary Tertiary Steel Plot, check & issue all remaining piping & trim
Plot

Critical, etc.) Preliminary Minor Steel Continue Installation Aids / Details spool sheets & erection isos INSTRUMENT
P&IDs Issued IPL/IFD Preliminary Misc. Steel Preliminary Service Support Steel Release to cut & IFC piping orthos only if required PLANS IFC
PRELIMINARY Object Engineering Initiated Preliminary Minor Foundations (Object Engineering Status OE-5)
EQUIPMENT SUPPLIER
AREA Piping Finalize MTO/ISOMTO
Preliminary U/G Pipe and Duct Banks Located Buildings (Block)
DATA SHEETS Platform, Stairs, Ladders, & Equip Nozzles Located CLASSIFICATION PLOT PLAN / Final Equipment Updates (Approved as Noted Clash Detection
Conduct Stage 1 Model Review DWGS IFD Structural (Offshore) Supplier Data = Certified for Model Purposes) Engineering Systems
EQUIPMENT Continue Routing & Trimming All Small Bore Piping
KB&R EQUIPMENT RFQS Incorporate Comments Finalize Primary Steel
LAYOUTS Complete Large Bore Piping to IFC Status INSTALLATION
IPL Plot Plan Update Secondary Steel (Group 2)
SUPPLIER DESIGN Release Stage 2 Modeling By Area Preliminary Secondary Steel (Group 2) IFC IDP CABLE TRAY AIDS/DETAILS IFC
EQUIPMENT Preliminary Installation Aids / Details Finalize Miscellaneous Pipe Supports
Finalize Stress
LAYOUT
Electrical
MAJOR EQUIPMENT Preliminary E / I Equipment Piping Finalize Pipe Specs IFC
LIST IFD Create Cable Tray / Conduit Envelopes All Process Piping Modeled w/ inline valves/instruments UNDERGROUND Start Utility Piping and Vessel Trim Model
Update Equipment Model (Apprd as Purch.)/Tracking DRAWINGS Update MTO/ISOMTO TERTIARY &
Instrumentation Model all Maintenance/Safety/Access Areas Conduct Discipline Pre-Review & Incorporate Comments SECONDARY SERVICE SUPPORT
Start Inline Instruments Cats & Specs IFC Conduct Formal Stage 3 Model Review & Incorporate Comments
SITE Major Pipe Supports (To Structural) STEEL (GROUP 1 & 2) STEEL DWG IFC
MTO - ISOMTO Update Run 2nd IDP Against Model to Ensure Clash Free
Engineering Systems PREPARATION Plot, Check & Issue Large Bore Spool Sheets & Erection Isos IFC (OFFSHORE) (OFFSHORE)
All Piping Loads Entered Into Model with Major Stress Calcs Finalized
Setup Project Environment IFC Including U/G Piping
Conceptual

U/G DESIGN PHILOSOPHY Main Structure Centerlines Fixed

Clash Detection Supplier Designed Steel Modeled by Piping P/RACK Begin Stage 4 Modeling (Object Engineering Status OE-4)
AND EXECUTIONS Stage I Review & Client Approval Fix
STRATEGY (U/G SYSTEMS) IDP First Run, Resolve Clashes STUFFING ISOS & MINOR & MISC STL IFC
Electrical
Plot

Finalize Utility Station/Safety Shower Locations DWGS IFC

Release of Access Platforms (to Structural) Finalize ECM Arrangement & Outline MINOR FNDATIONS IFC
Maintain Pipe Specs (PROSPEC/CADSPECS) Detail ECM Conduit Penetrations FINISH GRADING IFC PIPING MATERIAL
Finalize U/G Pipe & Duct Bank Layout Finalize Conduit and Tray Layout - Issue IFC (ONSHORE) TAKEOFF
Conduct Discipline Pre-Review & Incorporate Comments Finalize ECM Conduit & Firewall Penetrations REV. ISSUE
Conduct Formal Stage 2 Model Review & Incorporate Comments
Issue Planning Release (Paperless, Burn CD of Model) Instrumentation
Begin Formal Management of Change Process
PRIMARY STEEL Finalize Instrument Data Base (INTOOLS) LB PIPING ISOS
Plot Equipment Location Drawings & Plot Plans, Check & IFC IFC (OFFSHORE) Finalize Instrument J-Box Definitions (IDS) W/ SUPPORTS IFC
Begin Stage 3 Modeling (Object Engineering Status OE-3) Finalize In-Line Instrument Dim. Data (DDP/Specs)
Model Offline Instrument Locations (Transmitters, etc) SMALL BORE PIPING
Electrical & VESSEL TRIM
CONFIRM INSTRUMENT DESIGN CRITERIA
Model Major Cable Tray Runs BEGIN Mechanical PIPING MATERIAL SPOOLS & ERECTION
Receive Equipment Supplier Data for Approval
START IN-LINE CATS/SPECS Model E / I Equipment
SECONDARY TAKEOFF ISOS IFC
Start Release of of Misc Electrical Supports (to Structural) Receive As-Built Supplier Data for Sm. Equip. Items
STEEL (GROUP 1) (Model Dump)
ENTER TAG DATA INTO INTOOLS Loss Control
Instrumentation IFC (OFFSHORE)
Early Intools & DDP entry Fire & Gas Detection Devices & J-Boxes (IFA)
Safety Equipment (Supplier Select)
Start Deluge System Modeling
UTILITY PIPING & PIPING ORTHO
Mechanical
Release of Material Handling Studies Finalize AG Firewater System VESSEL TRIM DWGS IFC
MAJOR STEEL IFC Finalize Fire & Blast Wall DRAWING FOR
Vessel Designed Steel Modeled by Vessel (IF REQUIRED PER
MINOR STEEL IFD Receive Certified Supplier Data on Safety Equipment CHECKING CONTRACT)
Loss Control (ONSHORE)
Model Fire Loop Manifold / Firewater Pump System Engineering Systems
CREATE CONDUIT ENVELOPES (3D) Clash Detection
ELECTRICAL
DESIGN & Process Safety Stage III Review & Client Approval Fix PIPING ORTHOS
PRELIMINARY ECM ARRANGEMENT ANALYSIS Finalize Fire Hazard Drawing for Fireproofing MAJOR BY AREA FOR
PRELIMINARY EQUIPMENT ARRANGEMENT FOUNDATIONS IFC INFORMATION ONLY
DETERMINE Engineering Systems
OUTSIDE ECM ELECTRICAL Clash Detection (ONSHORE)
CABLE
SUPPLIER ONE-LINE Stage II Review & Client Approval Fix
DIAGRAMS

Review Review Comments Review Review Comments Review Review Comments Review Review Comments
Picked-up Picked-up Picked-up Picked-up
12 Apr 05

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 Procedure

Engineering Planning
Stage-1
Stage-2
Stage-3

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 Engineering Planning
Define engineering scope of work
Establish design geographical area based on WBS (Work
Breakdown Structure)
Prepare the engineering work packaging, including the 3-D
model, schedule the work packages, prepare model progress
milestones and percentages
Review field need dates. Add stage milestones to the schedule
Prepare a project specific Staged Execution Work Flow
Diagram
Prepare a 3D CAD Execution Plan
Determine which design elements will be completed during
each design stage
Arrangement of a meeting with Engineering Discipline Leads
and review and approve
Set up project Systems to support engineering execution

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 Stage-1

Front End Development or FEED Verification

It produces the design information to support the
detail design
Production of ICA P & IDs, ready for purchase major
equipment specifications, IFD general specifications,
IFD plot plan, IFD equipment locations drawings,
process data for in-line instruments
This review covers the entire plot

ICA Client Issue Review

IFD Issue for Design
P & ID P & ID are pictorial representations of a plant design,
showing all equipment, piping, valving and instruments

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 Stage-1 (continued)

Front End Development or FEED Verification

1. Start engineering and complete design studies
2. Review the results of the Stage 1 design, prior to formal
review
3. For the 3D CAD design environment, implement model clash
& consistency checking procedures to resolve clashes prior to
review
4. A formal Stage 1 design review
5. The review is usually a project progress milestone
6. Document all Stage 1 review comments for review and action
7. Resolve all comments from Stage 1 review and issue Stage 1
deliverables
8. Initiate formal management of change for Stage 1 design
elements

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 Stage-2

Plant Layout
It supports the Issue for Construction (IFC) of
the Plot Plans, Equipment Location Drawings,
Pipe Rack Stuffing Drawings, primary steel for
offshore, major foundations, major steel and
the underground drawings
This review covers the specific areas

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 Stage-2 (continued)
Plant Layout
1. Continue engineering and complete design per stage
requirement
2. Call meeting with Controls, Engineering Disciplines,
Construction & Completions to develop and implement
construction information delivery priorities for individual
elements
3. Document agreements of deliverable priorities and
implement in schedule
4. For the 3D CAD design environment, continue model clash
and consistency checking procedures to resolve clashes prior
to review
5. Review Stage 1 review comments to ensure that all have
been resolved
6. A formal Stage 2 design review - the review is usually a
project progress milestone
7. Document all comments for action from review
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 Stage-3

Detail Design
It supports the Issue for Construction (IFC) of
the large bore piping complete with supports,
cable tray drawings, secondary steel offshore,
minor & miscellaneous steel, minor
foundations and the finish grading drawings.
The Final Model Build is the final phase of the
project and the work addressed during this
time shall not require a formal Model Review
unless dictated by the contract.
The primary focus of this stage is the IFC
issue of all remaining small bore and trim
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piping.
 Stage-3 (continued)
Detail Design
1. Continue engineering and complete design per
stage requirement
2. Continue model clash and consistency checking
procedures to resolve clashes prior review
3. Review Stage 2 review comments to ensure
that all have been resolved
4. Documents all comments for action from review
5. Issue Stage 3 deliverables
6. Freeze AFC deliverables and transfer ownership
to field via project system support field

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