Internal Use Only Issue : 12 May 2014

LG Electronics
Part Inspection Instruction - Fan(Propeller) Revise : 17 Feb 2016 1 / 10
LG(67)-G3-1007 Revision # : 2

Part Inspection lnstruction - Fan(Propeller)

0. Revision History
1. Scope
Product in Charge
Common 2. Purpose
RAC Only 3. Terminology
SAC Only
4. Authority and Responsibility
5. Inspection Item
6. Detailed Inspection Manual

H&A Company / QM FD
RAC SQA part
 Internal Use Only Issue : 12 May 2014
LG Electronics
Part Inspection Instruction - Fan(Propeller) Revise : 17 Feb 2016 2 / 10
LG(67)-G3-1007 Revision # : 2

0. Revision History
Rev. # Rev. Date Pages Revised Contents Charge Department
1 12 Dec 2014 All Change of standard name/control number Iksoo Jang Production
- Part inspection manual Part inspection instruction quality audit
- AE-IQC-001 LG(67)-G3-1001 team
1 Description of Product in Charge(Common)
3 Addition of Standard items
- Scope, Purpose, Terminology, Authority and Responsibility
8 Change of Unbalance Measurement checking condition
- Fan rotating direction : same with that of product

2 17 Feb 2016 4 AQL Level, Test Facility add SeonGyun RAC SQA
Assurance test item and detailed inspection manual delete Kim

10 Add RoHS inspection manual

 Internal Use Only Issue : 12 May 2014
LG Electronics
Part Inspection Instruction - Fan(Propeller) Revise : 17 Feb 2016 3 / 10
LG(67)-G3-1007 Revision # : 2

1. Scope
This instruction is applied to the incoming inspection and assurance test for the parts of Air-conditioner, H&A company.

2. Purpose
The purpose of this instruction is to standardize inspection items and conditions, judgment criteria of incoming part,
and acquire the identical quality level through the documentization of detailed inspection method.

3. Terminology
1) Incoming inspection
The inspection which is done for every part incoming lot

2) Periodic test
The inspection which is done for periodically

4. Authority and Responsibility

1) Incoming inspection engineer
He/she is responsible to keep this instruction as state of the art and to identify with actual condition. In case of
revision, it should be approved by RAC and SAC engineer in case of Common part and revised in both side at the
same time.

2) Incoming inspection team leader

He/she is responsible to manage this instruction as same with actual inspection condition and keep that of RAC
and SAC identical.
 Internal Use Only Issue : 12 May 2014
LG Electronics
Part Inspection Instruction - Fan(Propeller) Revise : 17 Feb 2016 4 / 10
LG(67)-G3-1007 Revision # : 2

5. Inspection Item

Inspcetion Ite Inspection Level

No. Category Inspection Method Measuring Instrument Judgment Criteria Etc
m AQL Period

Check shrink, w/line, scratch, def No shrink, w/line, scratch, deformation, cr

1 Incoming Appearance Visual S-3 1.5 Lot
ormation on the blade ack on the blade

Structure, Spe Check part missing and material

2 Incoming Visual Same with the drawing n=2 Lot
cification Check D-Cut formation

Measure major dimension(diame

3 Incoming Dimension V/C Same with the drawing n=2 Lot
ter, Blade height difference, etc.)

4 Incoming Weight Measure Fan weight Scale Same with the drawing n=2 Lot

5 Incoming Unbalance Measure Unbalance Balance machine Same with the drawing n=5 Lot CTQ

6 Incoming TIR Measure TIR for shaft direction Dial Gauge Same with the drawing n=2 Lot

Vendor: 1/mo
nth
No hazardous material and refer to the L
7 Periodic ROHS Check unit with XRF XRF n=1 1/Month LG: 1/month(C
G(67)B4501-08
hoose 1 produ
ct)

1) Inspection item can be changed by parts characteristic

2) Inspection level can changed by oversea subsidiarys characteristic but should be equal or more than KR inspection level
 Internal Use Only Issue : 12 May 2014
LG Electronics
Part Inspection Instruction - Fan(Propeller) Revise : 17 Feb 2016 5 / 10
LG(67)-G3-1007 Revision # : 2

6. Detailed Inspection Manual

1) Appearance Inspection
Inspection Method
- Check out the outer surface with eye.

Judgment Criteria
- No shrinkage, Weld line, scratch, deformation, Burr, Crack on the surface of blade.
- Shape and color should be same with drawing.
- Balance weight should be fixed tightly not to move.
Test Facility
- Naked eye

2) Specification, Structure Check Fixed Balance Weight

Inspection Method
- Compare part list and spec with drawing.
- Check assembly of D-Cut and accordance with shaft.

Judgment Criteria
- Used parts should be same with drawing/approval sheet.
- Material should be same with drawing.

Test Facility
- Naked eye
 Internal Use Only Issue : 12 May 2014
LG Electronics
Part Inspection Instruction - Fan(Propeller) Revise : 17 Feb 2016 6 / 10
LG(67)-G3-1007 Revision # : 2

3) Dimension Check

Inspection Method
- Measure defined dimensions on the drawing.
- Measure Hole diameter and Blade size.
- Blade height difference-1 : Height difference of maximum and minimum value of blade height
- Blade height difference-2 : Difference of maximum and minimum value of vertical point of blade

Judgment Criteria
- Each dimension should satisfy with spec on the drawing.
- Hole diameter of D-Cut area should be same with the drawing.
- Blade height difference-1 should be under 2.5mm.
- Blade height difference-2 should satisfy with the drawing.

Test Facility
- Vernier Calipers, Height Gage, Dial Gage, Hole Tester
 Internal Use Only Issue : 12 May 2014
LG Electronics
Part Inspection Instruction - Fan(Propeller) Revise : 17 Feb 2016 7 / 10
LG(67)-G3-1007 Revision # : 2

Blade height difference-1

- Height difference = Max(,,)-Min(,,)

0.00

Blade height difference-2

- Height difference = Max(h1, h2, h3) Min(h1, h2, h3)

h2=-

h1=-

h3=-
 Internal Use Only Issue : 12 May 2014
LG Electronics
Part Inspection Instruction - Fan(Propeller) Revise : 17 Feb 2016 8 / 10
LG(67)-G3-1007 Revision # : 2

4) Weight Measurement
Rotation of Unbalance measurement
Inspection Method
- Calibrate weight balance to Zero point.
- Measure the weight of Fan.

Judgment Criteria
- Measured value should satisfy with the drawing.

Test Facility Rotation

- Weight Balance of the Test
= Rotation of the Product
5) Unbalance Measurement

Inspection Method Balance meter

- Fix the fan on the Balance machine.

- Set RPM value with the drawing.
- Operate machine and measure the value.
Caution : Fan rotation should be same with that of product.

Judgment Criteria
- Must satisfy with the drawing.

Test Facility
- Balance meter
 Internal Use Only Issue : 12 May 2014
LG Electronics
Part Inspection Instruction - Fan(Propeller) Revise : 17 Feb 2016 9 / 10
LG(67)-G3-1007 Revision # : 2

6) TIR Measurement
TIR Measurement
Inspection Method
- Fix the specimen on the Jig.
- Touch dial gage on the edge of fan body to the direction of shaft.
- Rotate fan and measure the value difference. Dial gage

Judgment Criteria
- Must satisfy with the drawing.

Test Facility
- Dial gage, Jig for Fan fixing
 Internal Use Only Issue : 12 May 2014
LG Electronics
Part Inspection Instruction - Fan(Propeller) Revise : 17 Feb 2016 10 / 10
LG(67)-G3-1007 Revision # : 2

7) RoHS
Inspection Method
- Check hazardous substance
by XRF machine or reagent
Compounds Regulated parts and materials Maximum Allowable Concentration Level
All parts 800 mg/kg
rubber hardener, pigment, paint and varnish, lubricant,
plastic stabilizer, battery material, free cutting brass/opti
Main Containing Purpose cs materials, soldering, rubber vulcanizing agent, derivati
ve bon steel, material, resin stabilizer, plating material, a
Lead
lloy element, resin additives

Analyzing method IEC 62321:2008, EN 62321:2009, IEC 62321-5:2013. etc.

Measurement ICP-AES/OES, AAS, ICP-MS

All parts 80 mg/kg
pigment, corrosion-resisting surface treatment, electric/e
lectronic materials, optics materials, stabilizer, plating m
Main Containing Purpose
Cadmium aterial, resin pigment, fluorescent material for optical gl
ass, electrode, soldering materials, electrical contacts
Analyzing method IEC 62321:2008, EN 62321:2009, IEC 62321-5:2013. etc.
Measurement ICP-AES/OES, AAS, ICP-MS
Interior and exterior plastic, paint and varnish, ink, coati
ng/soldering, wattmeter, electrical contacts (relay, switch 800 mg/kg
, sensor)
fluorescent material, electrical contacts material, pigmen
Mercury Main Containing Purpose t, anti-corrosion preparation, high efficiency illuminant, a
ntibiosis treatment
vomiting, wheal, eye spasm, the kidney and brain dama
Harmfulness
ge, visually handicap, loss of eyesight, failing of memory
Analyzing method IEC 62321:2008, EN 62321:2009, IEC 62321-5:2013. etc.
Measurement ICP-AES/OES, AAS, ICP-MS, TD-AAS, CV-AAS/AFS
Plastic, rubber, painting, ink, non-plating parts as
800 mg/kg
1)
metal/plastic coating
Judgment Criteria Hexavalent chromium surface treatment parts
Negative
2)
(Screw, Bolt, Nut, plate etc.) and electroplating
- Follow LG(10)-A-9023 Hexavalent paints, pigment, ink, catalyzer, plating, corrosion protecti
chromium Main Containing
on surface treatment, dyes, pigment desiccant, surface tr
The standard of hazardous substance Purpose eatment, chromate treatment, adhesion improvement fo
r pigment
management for LGE product Analyzing method
IEC 62321:2008, EN 62321:2009, etc.
Metal : IEC62321-7-1:2013, Polymer : IEC62321-7-2:2013
Measurement UV-VIS, IC (Cr(VI)), ICP-AES/OES, AAS, ICP-MS (Total Cr)
Test Facility Plastic 800 mg/kg
Main Containing
PBBs Flame retardants
- XRF, Reagent, GC-MS etc PBDEs
Purpose
Analyzing method IEC 62321:2008, EN 62321:2009, IEC 62321-5:2013. etc.
Measurement GC-MS