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Unit Conversions
Compressive
Tensile Unload
Slope = modulus of
Stress
elasticity E
Load
Strain
2-2: Design properties of materials: Young modulus
Stress
elasticity E
Hooke's law for Tensile Stress = E
E = Young's modulus or modulus of elasticity
(same units as , N/m2 or Pa)
Load
Strain
2-2: Design properties of materials: Young modulus
lf l0
% EL 100
l0
Figure 27Measurement of percent elongation.
A0 Af
%RA 100
A0
2-2: Design properties of materials: Poissons ratio
Poisson's ratio is the signed ratio of
transverse strain to axial strain.
An aluminum rod has a cross-sectional area of 0.19635 in^2. An axial tensile load of 6000 lb. causes the rod to stretch
along its length, and shrink across its diameter. What is the diameter before and after loading? Poisson ration of Al=0.33 and
Youngs modulus E=10x10^6lb/in^2. Report the answer in inches.
2-2: Design properties of materials: Poissons ratio
Creep:
It is the tendency of a solid material to move slowly or deform permanently under the influence of
mechanical stresses. It can occur as a result of long-term exposure to high levels of stress that are still
below the yield strength of the material.
Creep is important when the operating temperature exceeds 0.3Tm (Tm is the meting absolute
temerature). It is very important for critical systems such as combustion engine, furnance, steam
turbines, nuclear reactors
2-2: Design properties of materials: Hardness
Material Brinell Hardness
Hardness and Strength correlate well because both Chromium Carbide 1200
Diamond 8000
resistant to wear and abrasion.
Sand 1000
bonds
stretch planes
& planes still
shear sheared
plastic
elastic + plastic
F
2-2: Design properties of materials: Yielding
The stress vs. strain curve includes both an upper and lower yield point.
The yield strength is defined in this case as the average stress at the lower yield point.
Yield strength and tensile strength vary with thermal
and mechanical treatment, impurity levels, etc. Stress
Variability related to behavior of dislocations (Elastic
moduli are relatively insensitive)
Yield and tensile strengths and modulus of elasticity:
Decrease with increasing temperature.
Ductility increases with temperature.
Strain
Stress-Strain Diagram
Yield point: Where strain deviates from being proportional to stress (the proportional limit)
Yield stress, y , usually more important than tensile strength. Once yield stress has been passed,
structure has deformed beyond acceptable limits.
Stress-Strain Diagram
The ELASTIC Range Means:
The strain, or elongation over a unit length, will behave linearly (as in y=mx +b) and thus
predictable.
The material will return to its original shape (Point 1) once an applied load is removed.
The stress within the material is less than what is required to create a plastic behavior
(deform or stretch significantly without increasing stress).
Stress-Strain Diagram
Plastic Region (Point 2 3)
If the material is loaded beyond the yield strength, the material will not return to its
original shape after unloading.
It will have some permanent deformation.
If the material is unloaded at Point 3, the curve will proceed from Point 3 to Point 4. The
slope will be the as the slope between Point 1 and 2.
The distance between Point 1 and 4 indicates the amount of permanent deformation.
Stress not proportional to strain
Deformation is not reversible
Deformation occurs by breaking and re-arrangement of atomic bonds (crystalline materials
by motion of defects)
Stress-Strain Diagram
Strain Hardening
If the material is loaded again from Point 4, the curve will follow back to Point 3 with the
same Elastic Modulus(slope).
The material now has a higher yield strength of Point 4.
Raising the yield strength by permanently straining the material is called Strain Hardening.
Fracture (Point 5)
If the material is stretched beyond Point 3, the stress decreases as necking and non-
uniform deformation occur.
Fracture will finally occur at Point 5.
Factors effecting Material Properties
Temperature
Increasing temperature will:
Decrease Modulus of Elasticity (As Long as Structure Does Not Change)
Decrease Yield Strength
Decrease Ultimate Tensile Strength
Decrease Hardness
Increase Ductility
Decrease Brittleness
Environment
Sulfites, Chlorine, Oxygen in water,
Radiation, Pressure
Ways to Effect / Alter Material Properties
Alloying (Adding other elements to alter the molecular properties):
- Steel: Carbon, chromium, molybdenum, nickel, tungsten, manganese
- Aluminum: Copper, manganese, silicon, zinc, magnesium
Thermal Treatments (Application of heat over varying time):
Annealing:
- Heating higher than its critical temperature then cooling slowly.
- Improves hardness, strength, and ductility.
- Ships hulls are annealed.
Hardening:
- Heating higher than its critical temperature then
cooling rapidly.
- Improves hardness.
- Increases internal stresses, may cause cracking.
Ways to Effect / Alter Material Properties
Thermal Treatments (Application of heat over varying time):
Tempering:
- Steel is heated below the critical temperature and cooled slowly.
- Used with hardening to reduce the internal stresses.
Hot-Working:
- Forming of shapes while material is hot.
- Less internal stresses due to annealing (change in the molecular structure).
Cold-Working:
- Forming shapes while material is cold.
- Causes internal stresses, resulting in a stronger shape.
Corrosion & Corrosion Protection
Corrosion Protection:
- Design to eliminate conditions favorable to corrosion
- Cathodic Protection
- Charging the metal to slow/ stop reaction
with other elements
- Providing a sacrificial metal to give up ions
instead of the structure giving up ions (and
corroding)
Example:
e
3) Determine the cable stretch
in inches. Lo
12in
e Lo (0.000728 in / in) (50 ft ) 0.44 in
1 ft
Classification of metal and alloy