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Pre-stressed concrete
Introduction
A fundamental aim of pre-stressed concrete is to limit tensile stresses, and hence
flexural cracking, in the concrete under working conditions. Design is therefore based
initially on the requirements of the serviceability limit state. Subsequently considered
are ultimate limit state criteria for bending and shear. In addition to the concrete
stresses under working loads, deflections must be checked, and attention must also be
paid to the construction stage when the pre-stress force is first applied to the immature
concrete (transfer condition).
EC2 covers the design of pre-stressed concrete members in which the pre-stress is
applied by tendons; the tendons may be embedded in the concrete and may be pre-
tensioned and bonded or post-tensioned and bonded or un-bonded. The tendons may
also be external to the structure with points of contact occurring at deviators and
anchorages. It should be noted that second-order moments can be induced in pre-
stressed members with external tendons if their points of contact with the concrete are
sufficiently far apart.
Principles of pre-stressing
Pre-stressing means the artificial creation of stresses in a structure before loading, so
that the stresses which then exist under load are more favourable than would otherwise
be the case. Since concrete is strong in compression the material in a beam will be used
more efficiently if it can be maintained in a state of compression throughout. The
compressive force is usually provided by tensioned steel wires or strands which are
anchored against the concrete and, since the stress in this steel is not an important
factor in the behaviour of the beam but merely a means of applying the appropriate
force, full advantage may be taken of very high strength steel.
For the case of an axially applied force acting over the length of beam, the stress
distribution at any section will equal the sum of the compression and bending stresses if
it is assumed that the concrete behaves elastically. Thus it is possible to determine the
applied force so that the combined stresses are always compressive.
By applying the compressive force eccentrically on the concrete cross section, a further
stress distribution, due to the bending effects of the couple thus created. This effect
offers further advantages when attempting to produce working stresses within required
limits.
Methods of pre-stressing
Two basic techniques are commonly employed in the construction of pre-stressed
concrete, their main difference being whether the steel tensioning process is performed
before or after the hardening of the concrete. The choice of method will be governed
largely by the type and size of member coupled with the need for precast or in-situ
construction
Pre-tensioning
In this method the steel wire or strands are stretched to the required tension and
anchored to the ends of the moulds for the concrete. The concrete is cast around the
tensioned steel, and when it has reached sufficient strength, the anchors are released
and the force in the steel is transferred to the concrete by bond. In addition to long-
term losses due to creep, shrinkage and relaxation, an immediate drop in pre-stress
force occurs due to elastic shortening of the concrete.
Tendon stresses-
Pretensioning
Post-tensioning
This method, which is the most suitable for in situ construction, involves the stressing
against the hardened concrete of tendons or steel bars which are not bonded to the
concrete. The tendons are passed through a flexible sheathing, which is cast into the
concrete in the correct position. They are tensioned by jacking against the concrete, and
anchored mechanically by means of steel thrust plates or anchorage blocks at each end
of the member. The use of tendons consisting of a number of strands passing through
flexible sheathing offers considerable advantages in that curved tendon profiles may be
obtained. After stressing, the remaining space in the ducts may be left empty (un
bonded), or more usually will be filled with grout under high pressure (bonded).
Although this grout assists in transmitting forces between the steel and concrete under
live loads and improves the ultimate strength of the member, the principal use is to
protect the highly stressed strands from corrosion.
It can be seen from the stress distribution that the top fibre is generally in
considerable compression, while the bottom fibre is generally at lower stresses.
Much better use of the concrete could be made if the stresses at both top and
bottom can be caused to vary over the full range of permissible stresses for the
two extreme loading conditions.
As per the stress distribution diagram, it can be seen that the differences in the
net stress diagrams for the extreme loading cases are solely due to the
differences between the applied moment terms Mmax and Mmin. It follows that
by increasing the range of the stresses by the use of an eccentric pre-stress
force the range of applied moments that the beam can carry is also increased.
The minimum moment Mmin that can be resisted is generally governed by the
need to avoid tension in the top of the beam
9 Prepared by: Eng. Chamil Duminda Mahagamage
B.Sc.Eng (Hons), C Eng, MIE(SL)
9/12/2017
Example 01
A rectangular beam 150mm X 300mm is simply supported over a 4m span, and supports
a live load of 10kN/m. If a straight tendon is provided at an eccentricity of 65mm below
the centroid of the section, find the minimum pre-stress force necessary for no tension
under live load at mid span. Calculate the corresponding stresses under self weight only
at mid span and at the ends of the member.
The quasi-permanent loads are the permanent and pre-stressing load, Gk + Pm,t, plus a
proportion of the characteristic variable imposed load. The proportion is taken as 0.3 for
dwellings, offices and stores, 0.6 for parking areas and 0.0 for snow and wind loading.
Generally for pre-stressed members with bonded tendons crack widths should be
limited to 0.2mm.
At initial transfer of pre-stress to the concrete, the pre-stress force will be considerably
higher than the long-term value as a result of subsequent losses which are due to a
number of causes including elastic shortening, creep and shrinkage of the concrete
member. Since these losses commence immediately, the condition at transfer
represents a transitory stage in the life of a member and further consideration should
be given to limiting both compressive and tensile stresses at this stage. In addition, the
concrete, at this stage , is usually relatively immature and not at full strength and hence
transfer is a critical stage which should be considered carefully. The compressive stress
at transfer should be limited to 0.6fck where fck is based on the strength on the concrete
at transfer. The tensile stress should be limited to 1N/mm2 for sections designed not to
be in tension in service. Where limited flexural stress under service loads is permitted,
some limited tensile stress is permitted at transfer.
Unless the section is designed to be fully in compression under the characteristic loads,
a minimum amount of bonded reinforcement should be provided to control cracking.
This is calculated in an identical manner to the minimum requirement for reinforced
concrete with the allowance that a percentage of the pre-stressing tendons can be
counted towards this minimum area.
The design of pre-stressing requirements is based on the manipulation of the four basic
expressions describing the stress distribution across the concrete section subjected to
following conditions
1. Initial transfer of pre-stress force with the associated loading (often just the beams
self weight)
2. At service, after pre-stress losses, with minimum and maximum characteristic
loading
3. At service with the quasi-permanent loading
Mv = Mmax - K*Mmin
These minimum values of section moduli must be satisfied by the chosen section in order
that a pre-stress force and eccentricity exist which will permit the stress limits to be met;
but to ensure that practical considerations are met the chosen section must have a margin
above the minimum values calculated above.
The ratio of acceptable span to depth for a pre-stressed beam cannot be categorized on the
basis of deflections as easily as for reinforced concrete. In the absence of any other criteria,
the following formulae may be used as a guide and will generally produce reasonably
conservative designs for pre-stressed members
Example 02
Select a rectangular section for a post-tensioned beam to carry, in addition to its own
self weight, a uniformly distributed load of 3kN/m over a simply supported span of 10m.
The member is to be designed with a concrete strength class C40/50 and is restrained
against torsion at the ends and at mid-span. Assume 20% loss of pre-stress (K=0.8) and
fmax = 16N/mm2
These equations give a range within which the pre-stress force must lie to ensure that
the allowable stress conditions are met at all stages in the life of the member. In the
case of simply supported beam, the design pre-stress force will generally be based on
the minimum value which satisfies these equations at the critical section for bending in
the member.
Although a range of values of permissible pre-stress force can be found, this makes no
allowance for the fact that the corresponding eccentricity must lie within the beam. It
is therefore necessary to consider the effect of limiting the eccentricity to a maximum
practical value for the section under consideration. The effect of this limitation will be
most severe when considering the maximum moments acting on the section.
Example 03
Determine the minimum initial pre-stress force required for an assumed maximum
eccentricity of 75mm.
1
Possible physical
2 5 limitation of the
maximum
3 eccentricity
Above equations now express linear relationship between 1/P0 and e. Note that in
equation 2 the sense of the inequality has been reversed to account for the fact that the
denominator is (-)ve. The relationships can be plotted as shown and this form of
construction is known as a Magnel Diagram.
19 Prepared by: Eng. Chamil Duminda Mahagamage
B.Sc.Eng (Hons), C Eng, MIE(SL)
9/12/2017
Problem 01
Construct the Magnel diagram for the beam in Example 02 and determine the minimum
and maximum possible values of pre-stress force. Assume a maximum possible
eccentricity of 125mm allowing for cover etc. to the tendons.
Example 04
Determine the cable zone limits at mid-span and ends of the member designed in
Example 2 for a initial pre-stress force of 700kN.
Loss of pre-stresses is the difference between the jacking force in the tendon at the pre-
stressing stage and the force after losses have occurred. Some of the losses occur
immediately when the force is transferred to the concrete, e.g elastic shortening of the
member. Other losses occur with time, e.g. creep of the concrete. The jacking force
does not exceed 90% of the characteristic strength of the tendon and is generally not
less than 75% (cl 5.10.3(2),EC2). In practice total losses of the jacking force are within
the range of 15%-40%. If large losses of pre-stress occur then the advantages of pre-
stressed concrete, e.g. no cracks at service load, are lost. It is therefore advantageous to
minimize the loss of pre-stress.
a). Relaxation of steel (cl. 5.10.4, cl. 3.3.2 and Annex D, EC2)
If a steel tendon is stressed to about 80% of its characteristic strength and anchored
over a fixed length, then after 1000h the stress will reduce. This phenomena, which is
not fully understood, is called relaxation, and may be defined as a loss of stress at
constant strain. The precise value will depend upon whether pre-tensioning or post-
tensioning is used and the characteristics of the steel type.
24 Prepared by: Eng. Chamil Duminda Mahagamage
B.Sc.Eng (Hons), C Eng, MIE(SL)
9/12/2017
Assuming elastic behaviour for a pre-tensioned member where the steel is bonded to
the concrete before the jacking force is transferred to the concrete.
= /
()
Where, = Compressive stress in the concrete from axial load or pre-stressing
P0/Ac + P0e2/I
= Secant modulus of elasticity of concrete (refer Table 3.1, eqn 3.1 & 3.5)
= Loss of stress in the steel
= Design value of modulus of elasticity of pre-stressing steel
If fpi is the jacking stress in the steel
The design value for the modulus of elasticity Ep may be assumed equal to 205GPa for
wires and bars and 195GPa for strands.
Note-: It is normally adequate to assume 50% of the above loss in the case of post
tensioning.
Loss of pre-stress due to the creep of concrete = 100(Ep /Ec) (,t0)c /fpi
at
x
L
Example 05
Determine the loss of pre-stress for the post-tensioned beam shown in figure below
which is subjected to a total jacking force P0 = 1000kN. Assume C40/50 Grade concrete,
jacking from both ends, and smooth round bars stressed to 70% of the characteristic
stress.
Example 06
A post tensioned beam shown in figure below is stressed by two tendons with a
parabolic profile and having a total cross sectional area Ap = 7500mm2. The total initial
pre-stress force is P0 = 10500kN and the total characteristic strength is Ppk = 14000kN
Analysis of a section in bending at the Ultimate Limit State (Cl. 3.1.7, EC2)
Analysis entails the determination of the moment of resistance of a section given the
size of the section and reinforcement. The behaviour of a pre-stressed concrete
member in bending at the ultimate limit state is similar to that of an ordinary reinforced
concrete member.
The basic concepts are simple and the analysis of a section in bending at ultimate load is
based on the following assumptions.
1. Plane section remain plane,
2. The strain in bonded reinforcement, whether in tension or compression, is
the same as that in the surrounding concrete.
3. The tensile strength of concrete is ignored.
4. The stresses in the reinforcement or pre-stressing steel are derived from
the design curves. (Fig. 3.8 & 3.10 in EC2)
5. The initial pre-strain in the pre-stressing tendons is taken in to account
when assessing the stresses in the tendons at the ultimate limit state.
6. For cross sections subject to pure longitudinal compression, the
compressive strain is limited to 0.002 and for bending 0.0035.
7. The tensile strain in the steel is limited to 0.02.
The partial safety factors on loads and material for this analysis are the normal values
for the ultimate limit state. However, in consideration of the effect of the pre-stress
force this force should be multiplied by a partial safety factor of 0.9 when the pre-stress
force is considered to be, as is usual, a favourable effect.
As the loads on a pre-stressed member increase above the working values, cracking
occurs and the pre-stressing steel begins to behave as conventional reinforcement. The
behaviour of the member at the ULS is exactly as that of an ordinary reinforced
concrete member except that the initial strain in the steel must be taken in to account
in the calculations.
The total steel strain is that due to bending added to the initial strain in the steel
resulting from pre-stress. For a series of assumed neutral axis positions, the total
tension capacity is compared with the compressive force developed by a uniform stress
of 0.567fck, and when reasonable agreement is obtained, the moment of resistance can
be evaluated.
The variable strut inclination method for sections that require shear reinforcement
Example 07