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Type of Pipelines
Product Pipeline
Dedicated
Multi products
Crude oil Pipeline
Gas Pipeline
Mineral Pipelines
Pipeline Profile and Hydraulic
Gradient
Pipeline Operation
Pipeline Profile:
It represents ground level of the pipeline
along the route, expressed in MSL
Hydraulic Gradient:
It represents pressure along the pipeline,
expressed in meter column of liquid
Pipeline Operation
GL
HYDRAULIC GRADIENT
MPPL
1000
553
HEAD (MCL)
600
50
400 50 50
BEAWAR
50
KOT 654 SANGANER 50
170 50
200 SIDHPUR ABU ROAD 835
506 REWARI PANIPAT
405
RADHANPUR 329 1014
50
STATION MUNDRA 249
0
CHAINAGE (KM)
0 0 100 200 300 400 500 600 700 800 900 1000 1100 1174
ALTITUDE (M) 3.6 27.0 137.8 260.6 315.3 455.5 356.4 245.7 238
Critical Operating Parameters
Pipeline Operation
Critical Operating Parameters:
Oil characteristics
Density
Viscosity
Pour point
Temperature
Maximum allowable operating pressure (MAOP)
Station discharge head (SDH)
Suction pressure
Back pressure
Positive pressure
Surge pressure
Pipeline Operation
MS SKO
HSD SKO
ATF SKO
NAPHTHA SKO
Control Room
systems
Incorporated by Reference
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MONITORING FUNCTIONS
Product Batch Information:
No. of Batches
Batch length
Position of the Batches
Interface length
Batch arrival time
Switches
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Process parameters
Density
Transducer
Flow
Thermally activated switches
Turbine Flow Meters
Mass Flowmeters
Ultrasonic Flowmeters
Level
Magnetic float switches
Radar Tank Gauges
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Definitions
Alarm: Part
room
TANKS
DENSITY
METER
MAINLINE
PUMPING SECTION
SUMP
PUMP &
TANK
MOV PRESSURE/TEMPERATURE
INSTRUMENTS SCRAPPER
LAUNCHING
NRV
BARRELTION
HOV
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TANK AND MANIFOLD INTERLOCKS LOGIC
TANK LINEUP CONDITIONS:
LS,
LT 1. Sufficient ullage in the tank ensured by LT.
2. Tank Valve will be opened when there is no
TANK
Low Alarm
3. System will allow only one tank valve at a
time.
TO BOOSTERS
4. During changeover 25% valve opening
gives command for the closure of other
tank valve.
6. Manifold valve operation is also similar.
MANIFOLD
7. Failure of above operation, sequence
incomplete condition will ensure
shutdown of equipments.
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PIPELINE OPERATIONS THROUGH SCADA
1 26
Factors contributing to pipeline losses
Causes of losses in transportation of petroleum
Evaporation loss
Spillage/leakage
Pilferage
Due to fire
Deteration /contamination
Accounting /
Temperature variation
Callibration/gauging
Measuring instrument
Testing method
Measures for preventing losses
Use of standard measuring instrument
Periodic Calibration of measuring instrument
Sampling procedure
Collection of top middle and bottom sample as per standard procedure.
Ensuring settling times of tanks
Taking measure for sludge production from the tank
Use of same testing method at the receiving and delivery end
Provision of floating roof tank in place fixed roof tank.
Positive isolation
Conversion of HOV to MOV
Use of Auto Sampler for measuring BS&W
Radar based automatic tank level gauging system for high capacity tanks
Interface and Minimum Batch Length
in Product Pipelines
What is Interface in a Pipeline?
What is Interface in a Pipeline?
L
Length (L) increases as interface moves
towards receiving point
Interface Management
Product quality
Generation of contaminated products
Restriction in Batch size
Quality Give Away (QGA)
INTERFACE CALCULATIONS
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INTERFACE GENERATION
The pipeline can not be operated precisely unless the length or the
volume of the interface and its location can be known at any given
time, once the length of interface is determined, it is easy to
calculate its volume from line fill.
The volume of interface can also be calculated by the formula :
V= 2 CD x L 1/2
Where V =Volume of interface ( M )
C= Co-efficient of sensitivity of measuring instrument
(Here it is considered =1)
D= Internal diameter of pipe in Meter
L= Length of Pipeline Meters
EXAMPLE
D= 0.3 M
L= 268000 mts
V =2 CD x L 1/2
OD(INCH) IWT(INCH) ID(INCH) ID(MTR) SQ ID 2XSQ LENGTH IN METERS
(MTRS) MTRS ID 50000 100000 150000 200000
SQUARE ROOT OF LENGTH
224 316 387 447
I/F VOLUME IN KLS
10.75 0.219 10.31 0.262 0.0686 0.1372 31 43 53 61
12.75 0.25 12.25 0.311 0.0968 0.1936 43 61 75 87
14 0.281 13.44 0.341 0.1165 0.2330 52 74 90 104
16 0.281 15.44 0.392 0.1538 0.3075 69 97 119 138
18 0.281 17.44 0.443 0.1962 0.3924 88 124 152 175
18 0.25 17.50 0.445 0.1976 0.3952 88 125 153 177
18 0.312 17.38 0.441 0.1948 0.3896 87 123 151 174
20 0.25 19.50 0.495 0.2453 0.4906 110 155 190 219
24 0.281 23.44 0.595 0.3544 0.7088 158 224 275 317
28 0.281 27.44 0.697 0.4857 0.9714 217 307 376 434
LENGTH OF INTERFACE
The pipeline can not be operated precisely unless the
length or the volume of the interface and its location
can be known at any given time, once the length of
interface is determined, it is easy to calculate its
volume from line fill.
The length of interface is given by the following
formula.
V = 2*C*(D-2t)^2 * SQRT(L) where,
V = Volume of interface in kls
D = Outside diameter (mtrs
t = Thickness of pipe
L = Length of pipeline (in mtrs)
C = Constant depending upon the type of 50:50
mixture of product.
.)..\..\2010\10.06.2010.xls
1 44
Interface Length
Un-controllable factors
Difference in densities of the products
Viscosity of interface
Ground profile
Length of the Pipeline
Pipe friction
Diameter of the Pipeline
Factors affecting Interface generation
in a Pipeline
Controllable factors
Density difference
Online density meter
Manual measurement using hydro
meter
Sulphur difference
Online sulphur analyzer
Volume assessment
Allowable intermix of interface in various base products
(As per IQCM)
Product tank to Interface Quantity
The interface of Accommodate (Front + Rear)
Interface Acceptable (%) **
MS BS II & SRN/MRN MS BS II 1.0
MS BS III & SRN/MRN MS BS III 0.5
MS BS II & SRN/MRN MRN 3.0
MS BS III & SRN/MRN MRN 3.0
SRN & SK MRN OR SRN 3.0
MRN & SK MRN 3.0
MS BS II / MS BS III & SK MS BS II 2.0
SK & ATF SK No limit
SK/ATF & HSD BS II / LSHF/HF HSD HSD BS II 3.0
SK/ATF & HSD BS III / LSHF/HF HSD HSD BS III 2.0
LSHF/HF HSD HF HSD No limit
HSD BS II & LSHF/HF HSD HSD BS II $
** Allowable % is directional
Minimum Batch Length
DELIVERY PLAN AT
MATHURA KRN
MDP PRODUCT (Ex MR) DELHI MEERUT RWR PMC/PB TOPS TOTAL
TMTs TKLS TKLS TKLS TKLS TKLS TKLS TKLS
74.6 MS-III 104.0 88.5 6.5 9.0 104.0
MS-II
19.9 SKO 32.0 9.0 9.0 2.0 12.0 30.0
51.7 ATF 65.0 65.0 65.0
25.0 HSD-II 30.0 11.0 19.0 30.0
100.2 HSD-III 121.0 106.0 15.0 121.0
271.4 TOTAL 352.0 269 30.5 11.0 23.0 19.0 350.0
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Delivery to
Date Product Qnty Flow Time to DELHI MRT RWR KRN
Rate complete
1 MS-III 36
16 450 16
2 9
SKO 4 450 1
3 27
ATF 16 600 16
4 3
SKO 1.5 450 0.5
5 HSD-III 64
30 470 30
6 3
SKO 1.5 450 0.5
7 33
MS-III 20 600 20
8 9
SKO 4 450 1 3
9 27
ATF 16 600 16
10 3
SKO 1.5 450 0.5
11 35
HSD-II 16 460 5
12 64
HSD-III 30 470 30
13 3
SKO 1.5 450 0.5 1
14 40
MS-III 24 600 17.5 6.5
15 9
9/16/2017SKO 4 450 1 2
BATCH LENGTH & TANKAGE
CAPACITY REQUIREMENT
CALCULATION OF BATCH LENGTH
Depends on:-
Type of product
Destination of product
Expected qty of I/F
Tolerance limit of intermixing in mother product
These batches are able to absorb the I/F at delivery end
without affecting quality
Example:-
1.MS/SKO I/F generation say 100 KL => 50 SKO+50 MS
H-Q Curve
H (Head)
Drag Reduction
Q (Flow)