02 Ov236 01 Sis HW

Ovation SIS Hardware
Shirish Ratnaparkhi
December 2014
EMERSON Process Management Copyrighted Material / Duplication Prohibited

Power and Water Solutions
Objectives
Upon completion of this module you will be able to
Design Ovation SIS Hardware layouts
Define Ovation SIS Power Requirements
Define SISNet Repeater fiber-optic ring layout
Create a New Logic Solver with Developer Studio
Add a New Logic Solver with Developer Studio
Assign, Commission and Load a Logic Solver with Developer Studio
Define the SLS 1508 and SISNet Repeater LED indicators
Use Ovation diagnostics to view SISNetwork nodes and subsystems
EMERSON Process Management Course OV 236 Rev 2 01/02/2010 Copyrighted Material / Duplication Prohibited
1-2
Ovation SIS Hardware Components
System Power Supply SIS 1508 Logic Solvers
Communication Processor SIS Terminal Blocks Dual Right Extender
The SIS 1508 Logic Solvers could be four simplex or two redundant pairs.
1-3
Ovation SIS Hardware Components
System Power Supply Ovation Dual Power Supply 12/24VDC.
Communication Processor Ovation controller provides Primary and
Secondary Ethernet connections to the Ovation Control Network. Ethernet
communications is for configuration and monitoring only, not for SIS-
related functions.
Logic Solvers Contains logic solving capability. Logic Solvers run the
SIS modules the user configures.
Terminal Blocks Field device connections to Logic Solver I/O channels.
Dual Right Extender It is used to terminate the 2 channel peer-to-peer
communications for the Logic Solvers in the example above. The
Power/Controller 2-Wide carrier has the peer-to-peer communication
termination built in.
1-4
Ovation SLS 1508 Logic Solver
The Ovation SLS 1508 Logic Solver is packaged in a 2-wide I/O footprint. SIS terminal
blocks, situated anywhere on I/O backplanes, are placed starting with the odd numbered
slots. Simplex requires two slots and Redundant requires four slots on the I/O carrier.
24VDC power for the I/O and CPU is derived from a dedicated connector; not bussed
field power. Controller or Bussed power failure has no effect on Logic Solvers.
Item Specification
Input Power 24 VDC 20%, 1.0 A plus field power (5.0 A total)
Note: It is recommended that the SLS, Ovation controller and I/O use
separate power supplies.
Field Power 4 A maximum (actual value depends upon channel and field device type)
Isolation Each channel is optically isolated from the system and factory tested to
1500 VDC. No channel-to-channel isolation.
LocalBus None
Current
Mounting In SIS (yellow) terminal blocks in odd numbered slots (1, 3, 5, 7) on the
8-wide carrier. Simplex SLSs take 2 slots and redundant SLSs take 4
slots.
1-5
Note: 24VDC is available on screw terminals C and A after plugging connector into the
Logic Solver. Do not daisy chain power between Logic Solvers.
Connections on Printed Wire Board

D C B A
Top View
Power Connector
1-6
16 channels of I/O per Logic Solver consists of a mix of:
HART Analog Input
Analog Input
HART two-state Output
Digital Input 12VDC dry contact
Digital Output 24 VDC High Side
Line fault detection on I/O
Separate I/O processor
Two Main Processors
50mS Module Execution
SOE timestamp at module execution
Sixteen additional Boolean values published
Peer-to-Peer on every scan
1-7
Logic Solver Internal Architecture
I/O CPU reads input data and Railbus
adds CRC and sends to MP 2.
MP 2 error-checks data, sends A Peer-to-Peer
data to MP 1 which also error MP 1 SISnet
checks data. B
I/O CPU and Circuits

MP 2 publishes data to SISnet
Diagnostics
and reads the data back.
MP 1 reads the data from
A
SISnet.
MP 2
B
MP 2 and MP 1 use the data
from SISnet, as will any other
logic solvers connected to
SISnet. Terminal Block
Actuator Sensor
1-8
MP 2 and MP 1 run the logic Railbus
software synchronously, with
certain tasks assigned to only
one processor of the pair. A Peer-to-Peer
MP 1 SISnet
MP 2 and MP 1 run their B

application logic, using
Diagnostics
extensive comparison and error
checking to ensure that the
correct output values are set.
A
If an error is detected then it MP 2
B
will be flagged and all of the
I/O circuits in the logic solver
will be switched off as this is
the only safe course of action. Terminal Block
Actuator Sensor
1-9
If the I/O CPU detects an error, Railbus
such as a short or open circuit
in the field wiring, an error will
be flagged. However, the I/O A Peer-to-Peer
MP 1 SISnet
diagnostics will not trigger a B
module shutdown until the

output is required to be
Diagnostics
de-energized.
A
MP 2
B
Terminal Block
Actuator Sensor
1 - 10
Ovation SLS 1508 Redundant Logic Solver
Dedicated Redundancy Link between Logic Solver pairs
Separate power per Logic Solver
Both Logic Solvers use same input data for checking
Solvers are synchronized with each other
Redundant peer-to-peer Link
I/O published locally on peer-to-peer
every scan
Redundant partner is not required for
SIL 3 applications
1 - 11
In some cases additional availability is required and , in such cases, a redundant logic
solver may be installed. Both logic solvers take their input data, and send their output
data, through a single set of terminals that is wired to the field devices.
In a redundant architecture the two logic solvers work in parallel it is not a master/slave
arrangement. Both logic solvers read the same input data and write the same outputs all of
the time. The exact methodology is proprietary and under patent.
Active Logic Solver
One of the logic solvers is designated the active logic solver; this is the one of the pair
that makes data available to the Railbus. Both logic solvers write this data to the field
devices.
1 - 12
Redundant Logic Solver Internal Architecture
Shown below is a Block diagram indicating the interconnectivity between Redundant
Logic Solvers. Railbus
A A
MP 1 SISNet MP 1

B B
Diagnostics
Diagnostics
A A
MP 2 SISNet MP 2
B B
Redundant Redundancy link

Terminal Block
Actuator Sensor
Synchronization link
1 - 13
Communications with SISnet
Both logic solvers publish all their data onto the SISnet all the time. They also listen for
all data on the SISnet. This allows the logic solvers to monitor their own capability to do
so and also that of their redundant partner.
Switchovers and Diagnostics
Should either logic solver fail, there will be no bump in the signal as the other solver
assumes complete control. This approach of two logic solvers working parallel gives a
significant advantage in that, should one fail, the other does not have to detect the fault
and assume control. It simply continues to work exactly as it was before.
Diagnostics run within all logic solvers all of the time, with up to twenty diagnostic
cycles per second. Some diagnostics are by reference and some are by comparison.
1 - 14
SIS Termination Blocks
The SLS provides 16 channels of flexible I/O. Therefore, each channel can be configured
as a combination of Analog Input (HART), Analog Output (HART) two-state, Digital
Input 12VDC dry contact, or Digital Output 24VDC High-side.
Quick release tabs
B
A
C
B
Simplex terminal block 2 I/O slots C
Redundant terminal block 4 I/O slots
1 - 15
SIS Termination Blocks Field Connections
Row A AI, AO, DI, DO +(positive) field device connections up to 16 channels.
Row B AI, AO, and DI (negative) field device connections up to 16 channels.
Row C DO (negative) field device connections up to 16 channels.
1 - 16
Digital Input 12 VDC Dry Contact
Note: Refer : Installing Ovation Safety Digital Input Channel Specifications
Instrumented System. Item Specification
Number of channels 16
Isolation Each channel is optically isolated
from the system and factory tested to
1500 VDC. No channel-to-channel
isolation.
Detection level for ON 2mA
Detection level for 1.65 mA
OFF
Input impedance 1790
Input compatibility Inputs compatible with: NAMUR
sensors (12 V), Dry contact, Dry
contact with end of line resistance
Line fault detection 100 for guaranteed short circuit
short circuit (optional) detection
> 6 mA (simplex)
> 11 mA (redundant)
Line fault detection > 40 k for guaranteed open loop
open circuit (optional) detection
0.35 mA
1 - 17
Digital Input 12 VDC Dry Contact
The Digital Input channels have line fault detection to detect open or short circuits in field
wiring. To use this capability you must:
Enable line fault detection on a channel-by-channel basis when you configure the
channels.
Connect the dry contact to a 12K external resistor in parallel (for open circuit
detection) and a 2.4K resistor in series (for short circuit detection).
Note1: Line fault detection is built into

NAMUR sensors. Do not use external
resistors with NAMUR sensors; however,
you must enable line fault detection in your
configuration when using NAMUR sensors.
Note2: Emersons End of Line Resistance
Module (KJ2231X1-EC1) provides this
function. The module connects to the Digital
Input channel and to a field contact.
1 - 18
Digital Output 24VDC Digital Output channel specifications
High Side Item

Specification

3.3 K simplex & 1500 VDC. No channel-to-channel
2.7 K redundant isolation.
Output voltage Field power minus 2 V
Field power 0.5 A continuous per channel; 4.0 A
max per card
RC Compensator
Output loading 56 to 3500
Off-state leakage Open loop test ON 7.8 mA
Open loop test OFF 4.5 A typical;
10 A max.
0.47 f simplex &
0.22 f redundant Note: Optional pulse test will apply
24 VDC pulse on line for 1.0 mS
every 50 mS.*
Short circuit protection Output current limited to 2.0 A
typical
Line fault detection < 5 for > 1 sec with +24 VDC field
short circuit power.*
Line fault detection > 25 k for open loop detection.
open circuit (with +24 < 3.5 k for no open loop detection.*
*Refer to the Installation Notes for information on pulse testing. VCD field power)
1 - 19
Digital Output 24VDC High Side
When driving inductive loads greater than or equal to 0.8 Henry in simplex or 0.3 Henry
in redundant, an RC compensator may be required. Size the RC compensator at 3.3K
and 0.47 f for simplex and 2.7K and 0.22f for redundant.
Pulse testing is recommended; however, it can be disabled for field devices such as solid
state relays that cannot support it. With redundant SLSs, pulse testing requires partner
synchronization and stops if the redundant partner becomes unavailable.
Note: Emersons SLS RC Compensator Module (KJ2231X1-ED1) provides this function.
The module connects to the Digital Output Channel and the field load. Labeled
connections for Simplex and Redundant Logic Solvers.
Digital Out with R-C Snubber

3.3 k simplex and 2.7 k redundant
RC Compensator
0.47 f simplex and 0.22 f redundant
1 - 20
Analog Input 4-20ma With HART
Analog Input channel
Note: Refer : Installing Ovation Safety specifications (w/HART)
Instrumented System.
Item Specification
isolation.
Nominal signal range 4 to 20 mA
(span)
Full signal range 1 to 24 mA
Field circuit power per 24 mA
channel
2-wire transmitter 15.0 V min terminal-to-terminal @
power 20 mA; current limited to 24 mA max
Safety/diagnostic 2.0% of span
accuracy
Resolution 16 bits
Filtering 2-pole filter, corner frequency
5.68 Hz: -3 db at 5.68 Hz, -20.0 db at
40 Hz (half the sample rate)
1 - 21
HART Two-State Output
Note: Refer : Installing Ovation Safety
Instrumented System.
HART Two-State Output
Channel Specifications
Item Specification
isolation.
Nominal signal range ON state 20 mA
(span) OFF state 0 or 4 mA (configurable)
Full signal range 0 to 24 mA
Safety/diagnostic 5% of span
accuracy
Resolution 12 bits
Compliance voltage 20 mA into 600 load
Open-loop detection < 1.0 mA when the output drifts
15% out of the configured value
1 - 22
One-wide Extender Cable Carrier
White BNC Connector Black BNC Connector
D-Shell Connector D-Shell Connector
White BNC Connector
D-Shell Connector
D-Shell Connector
External 12VDC
Black BNC Connector
Connection
Left cable carrier Right cable carrier

1 - 23
Local bus and peer-to-peer bus extender cables are used to extend railbus power and peer-
to-peer signals when I/O carriers are installed on separate DIN rails. One railbus extender
cable is used for a standard installation. Dual railbus extender cables can be used for high
availability applications.
White BNC connector Connects A peer-to-peer coax cable to additional I/O
carriers with SLSs or termination on last right extender carrier.
Black BNC connector Connects B peer-to-peer coax cable to additional I/O
carriers with SLSs or termination on last right extender carrier.
1 - 24
D-Shell Connectors For a standard installation, the extender cable is used
between the top D-Shell connectors of the right and left extender carriers. A second
extender cable is used between the bottom D-Shell connectors of the right and left
extender carriers for high availability systems.
1 - 25
Dual Cable Extenders Dual extender cable
Peer A peer-to-peer
Peer B peer-to-peer RG62A/U Coax (white strain relief)
(black strain relief)
T 120 ohm terminator
T 120 ohm terminator
A maximum of 32 Logic Solvers per Ovation controller.

1 - 26
Dual Cable Extenders
A dual cable extender provides railbus and 12VDC power extension between two
horizontal carriers. Functionally, a dual cable extender replaces the existing Local bus
cable extender and can also be used for the new SIS system.
A dual cable extender provides two BNC connections for peer-to-peer communications.
Peer-to-peer extender cables extend the peer-to-peer bus between SLSs on different
carriers. The 2-channel peer-to-peer bus must be terminated at both ends. Terminated
one-wide carriers terminate the peer-to-peer bus at the final dual right extender. The other
end is terminated internally on the two-wide power controller carrier.
There are two cable extenders; the Dual Right Extender and the Dual Left Extender. The
left extender is only needed when extending between two or more I/O carriers.
Note: The dual right extender must be installed and terminated even if you are using only
one 8-wide I/O carrier.
1 - 27
SISNet Repeaters
SISNet repeaters provide fiber-optic communications between Logic Solvers attached to
different controllers.
SISNet Carrier SISNet Repeaters

1 - 28
SISNet Repeaters
SISNet Repeater Carrier Provides pass through connections for railbus signals
and the +12VDC power required for traditional I/O cards. It provides peer-to-peer
signal connection from the SISNet Repeater to the rest of the system and a
communication signal connection between the two SISNet Repeaters.
SISNet Repeaters Provides fiber-optic communications between Logic Solvers
attached to different controllers. The repeaters are attached to the SISNet Repeater
Carrier.
1 - 29
SISNet Repeaters Top view
Connections on
Printed Wire Board
Bottom view
RxD
TxD
Test port
for factory Power Connector
use only
Note: 24VDC is available on screw terminals C and A after plugging into the repeater.
Do not daisy chain power between repeaters.
1 - 30
SISNet Repeater Specifications
Item Specification
Port type ST female
Cable type Multimode 62.5 /125 m; ST type or Multimode 50 /125 m; ST type
Output power <-12dBm
Multimode 62.5 /125 m max attenuation 11 dB
Link budget Multimode 50 /125 m max attenuation 8 dB
Wavelength 1300 nm
Link distance (max) 2 km one way TxD to RxD
Refer to Example Fiber-Optic Power Loss Calculation for additional information
Topology Physical ring: RxD connects to TxD of predecessor and TxD connects to RxD of successor.
Test port type For factory use only.
Mounting 2-wide SISNet Repeater carrier.
Left carrier position is secondary SISNet Repeater, right carrier position is primary SISNet Repeater.
Item Specification
Input 24 VDC 300 mA (max)
Connector type 4-position screw terminal
Wire type Solid or Stranded
Wire gauge 12 AWG maximum
1 - 31
SISNet Repeaters LED Indicators
Correct Operating Fault Corrective
LED Condition Indications Probable Cause Action
Power ON OFF Power not supplied to unit Check power supply
(green) and connections.
ON Internal fault Contact tech support
Fault (red) OFF

FLASHING Maintenance required Contact tech support
ON Normal operations. SISNet repeater FLASHING The SISNet repeater is not receiving its own Contact tech support
receiving global data from other SISNet (local Peer Tx transmissions while still receiving the
Local Peer repeaters and transmitting it to the local peer- only) transmissions of local SISs.
Tx (yellow) to-peer bus.
OFF Normal operations. SISNet repeater FLASHING Peer-to-peer bus extender cables disconnected, Check peer-to-peer
receiving no global data from other SISNet (both local Peer bus not terminated or terminated with wrong cables and termination
repeaters. It is receiving its own status Tx and Rx) resistance.
transmissions.
ON Normal operations. SISNet repeater FLASHING SISNet repeater not receiving local SLS Check peer-to-peer
receiving transmissions from local SLSs. (local Peer Rx transmissions and not receiving its own status bus termination.
Local Peer only) transmissions. Contact tech support
Rx (yellow)
1. Peer-to-peer bus extender cables 1. Check peer-to-peer
OFF Normal operations. SISNet repeater is disconnected, bus not terminated or terminated cables and termination.
receiving no transmission from local SLSs. FLASHING with wrong resistance.
Receiving its own status transmissions. (both local Peer
Rx and Tx) 2. More than 5% of received messages have 2. Check peer-to-peer
errors. bus termination.
Contact tech support.
1 - 32
SISNet Repeaters LED Indicators
Correct Operating Fault Corrective
LED Condition Indications Probable Cause Action
1. Hardware error. 1. Contact tech
support.
Remote Peer ON Normal operations. SLS transmitting FLASHING
Tx (yellow) local and remote global messages on the 2. Break in fiber-optic ring. 2. Check that SISNet
fiber-optic ring. repeater is receiving
remote global data and
OFF Normal operations. No global data to its own global data is
transmit. making it around the
ring.
1. Fiber-optic cable is disconnected, broken or 1. Check fiber-optic
crossed. cable connections:
Remote Peer ON Normal operations. SISNet repeater is primary to primary,
Rx (yellow) receiving global data. secondary to
FLASHING secondary.
OFF Normal operations. No global data
being received by this SSINet repeater. 2. More than 5% of received messages have 2. Check remote peer
errors. predecessor for
transmit error.
Contact tech support.
1 - 33
SISNet Repeaters
24VDC
24VDC Remote Peer Tx

Remote Peer Rx
Remote Peer Tx
Remote Peer Rx
1 - 34
SISNet Repeaters Fiber-Optic Rings
SISNet Repeaters connected to one Ovation controller communicate with SISNet
Repeaters connected to a different controller over a fiber-optic ring. A local SISNet
Repeater collects locally-generated global messages into a single message and sends it to
the SISNet Repeater in the ring. Immediately upon receipt of a message, the receiving
SISNet Repeater forwards the message to the next SISNet Repeater in the ring. A global
message is forwarded around the ring once. The A SISNet Repeaters form one fiber-optic
ring and B form another ring.
The fiber-optic ring is a multimode fiber cable, maximum distance between SISNet
Repeaters is 2km.
Each SISNet Repeater requires a separate 24 VDC supply.
1 - 35
CAB 1
Ring B
Ring A TX
TX RCV
RCV
RCV RCV
TX
TX
RCV CAB 4
CAB 2 TX
TX RCV
TX
CAB 3 TX
RCV RCV
1 - 36
Fiber-Optic Ring Connection Recommendations
Wire the two fiber-optic rings in the opposite direction. Do it this way for
maximum availability.
The example above displays four separate cabinets with SISNet Repeaters.
Ring A is wired from CAB1 to CAB2 to CAB3 to CAB4 to CAB1, completing the
fiber-optic ring.
Ring B is wired just opposite from CAB1 to CAB4 to CAB3 to CAB2 to CAB1,
completing the fiber-optic ring.
Scenario
Assume CAB3 looses all power and the SISNet Repeaters are down. Wiring the fiber-
optics in opposite directions give the availability of the other CABs to communicate to
each other across the fiber-optics. If CAB2 sends data to CAB1 or CAB4 it has a path
using RING B.
1 - 37
SISNet Distance Extender
SISNet Distance Extenders convert multimode fiber-optic signals to single mode
fiber-optic signals to allow SISNet Repeaters to communicate over greater distances. The
remote peer ring can be extended by an additional 60Km when single mode fiber-optic
cable is used. Power rating is 24Vdc @ 250ma.
Front View Side View

1 - 38
SISNet Distance Extenders
LED indicators on the SISNet Distance Extenders
Correct Fault Probable

LED Condition Indicator Cause Corrective Action
PWR ON OFF Power is not Provide Power
supplied to Unit
SM ON OFF No single-mode Restore connection to the
(Single-Mode) carrier detected predecessor SISNet Distance
Extenders
MM ON OFF No multi-mode Restore connection to
(Multi-Mode) carrier detected predecessor SISNet Repeaters
multi-mode TxD
1 - 39
SISNet Repeaters and Distance Extenders
SISNet, all Nodes are remote. Node refers to SISNet Repeaters and Extenders in this
example.
Multi-Mode
Conversion Cable
ST to SC Single-Mode up to 60 Km
1 - 40
SISNet Repeaters and Distance Extenders
The example above shows a remote peer ring in which all nodes are remote. Again, node
refers to a SISNet Repeater pair and SISNet Distance Extender pair. This remote peer
ring uses a counter-rotation topology in which the left SISNet Repeaters are connected
clockwise and the right SISNet Repeaters are connected counterclockwise.
Multi-Mode Fiber Optic Conversion Cable The conversion cable has an ST style
connector on the end connected to the SISNet Repeaters and SC style connector on
the end that connects to the Distance Extenders for both TxD and RxD.
Single-Mode Fiber Optic Cable The Single-Mode fiber cable has an LC style
connector on both ends of the cable that plug into the Distance Extenders for both
TxD and RxD.
1 - 41
SIS IO Allocation
The classification of IOs: 2. The entire logic should The total output
be suitably divided into current by a Logic
Hardwired / Soft signals
SIFs Solver is 4A max
Analog / Digital
3. The SIFs must be Secure parameters per
Inputs / Outputs allocated to the SLS are 16 Max
modules of logic
Control / Data / Alarm / Max 8 SLS can
solvers.
Safety publish globally
4. This must be done in a
From Process / System No double browsing
view to maintain
generated of inputs
required risk reduction
IOs as per Logic to be provided by the Avoid passing
SIF. through multiple logic
1. The IOs listed in IO List solvers to reach to DO
must match to the IOs Rules of the game
indicated in the logic in Consider scan time
The maximum current
any format. and free memory
given by DO channel is
specifications
0.5 A
1 - 42
Integrated Yet Separate
Railbus
Power Peer-to-Peer A Peer-to-Peer B
Shown above are the I/O carrier traces used for integration yet separation.
1 - 43
Integrated Yet Separate
Power 12VDC from Ovation System Supply is sued by SDS and NOT used by
any SLSs or SISNet Repeaters.
Railbus Communication lines used by SDS for Primary and Secondary Ethernet
connections to the Ovation LAN through router. Ethernet communications are for
configuration downloads and monitoring only; not safety-related functions.
Peer-to-Peer A 1 channel of SLS to SLS communication.
Peer-to-Peer B 1 channel of SLS to SLS communication.
1 - 44
Ovation SIS Architecture
Operator Station DB Server
1 - 45
Traffic on the networks
load,
download,
firmware
upgrade,
secure write
all points updates,

alarming all traffic
related to points
representation
1 - 46
Marine Facilities Architecture
DB SVR-DROP208 Primary Backup
OPR Stn.
DROP243
Root
S/w
FAN out
s/w
RTR-
A RTR-B
SISLAN-9 &
10
#P2 (ESD8)
SDS11
DCS
#P2 (ESD9)- SIS Drop- Drop- 57 &
62/162 58
SDS12
Ovation Lan
#P2 (F&G-4)-
SDS13
SIS Lan
1 - 47
Ovation SIS Network configuration
1 - 48
Summary
You should now be able to
Design Ovation SIS Hardware layouts
Define Ovation SIS Power Requirements
Define SISNet Repeater fiber-optic ring layout
Create a New Logic Solver with Ovation Developer Studio
Add a New Logic Solver with Ovation Developer Studio
Assign, Commission and Download a Logic Solver with Ovation Developer Studio
Define the SLS1508 and SISNet Repeater LED indicators
Use Ovation diagnostics to view SISNetwork nodes and subsystems
1 - 49

02 Ov236 01 Sis HW

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Ovation SIS Hardware

EMERSON Process Management Copyrighted Material / Duplication Prohibited

Communication Processor SIS Terminal Blocks Dual Right Extender

Connections on Printed Wire Board

I/O CPU and Circuits

I/O CPU and Circuits

I/O CPU and Circuits

I/O CPU and Circuits

Redundant Redundancy link

Quick release tabs

Note1: Line fault detection is built into

High Side Item

Isolation Each channel is optically isolated

Digital Out with R-C Snubber

D-Shell Connector D-Shell Connector

White BNC Connector

Left cable carrier Right cable carrier

T 120 ohm terminator

T 120 ohm terminator

A maximum of 32 Logic Solvers per Ovation controller.

SISNet Carrier SISNet Repeaters

Fault (red) OFF

24VDC Remote Peer Tx

Front View Side View

Correct Fault Probable

Power Peer-to-Peer A Peer-to-Peer B

all points updates,

DB SVR-DROP208 Primary Backup

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