Excellence with speed

DOX CUSTOMER PRESENTION 1

JAMIPOL PRESENCE IN INDIA Excellence with speed

Jamshedpur :
Head Office and DC
Surat : Total DS Manufacturing plant,
Management LGP, BGP
Service Centre

LGP at Kalinganagar

Kalinganagar :
Total DS Management
Service Centre
Bellary : DC
Manufacturing plant

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JAMIPOL MILESTONES Excellence with speed

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Company Profile Excellence with speed

Vision:
JAMIPOL to cater 50% of steel produced in India and
generate 25% revenue from new products and services.

A Joint venture Company promoted by Tata Steel,

SKW, Germany and Tai Industries to manufacture
and supply Desulphurization Compounds - started
in 1998.
Certification
- ISO 9001: 2008
- ISO 14001:2004
- OHSAS 18001:2007
JAMIPOL has two production units, one is at
Jamshedpur and other at Bellary.

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Excellence with speed

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JAMIPOL PRESENCE IN ISP VALUE CHAIN Excellence with speed

Agglomerate Iron Downstream

Mining Rolling
and Coke Steel Making- Value Services
Cluster Making Operations
making Addition

Tubes
Sinter Flat:
Iron and steel making Process

Wires Cut ,Slit &

Making Pig Iron Desulphurizat Hot Rolling
Tinplate Bend
Iron Ore Pellet Sponge Iron ion Cold
Coated wire Corrugatio
Mining Making Scrap iron (Hot Primary Steel Rolling
rod n
Coal Coke metal Making
Color Cut & Slit
Bentonite Making Dumping) Secondary Long:
coated Service
Blast Furnace Steel Making, Re-bar Mill
sheet Centers
Slab/ Billets Wire Rod
Galvanized Warehouse
caster Milling
sheet Distributio
Merchant Mill
n Network
Jamipol Products,

Lime fines,
Opportunities

Desulphurisin
Bentonite
Services &

g Compound,
Bentonite Powder BF Slag
Deoxidising
Mining Lime Granulation
compound,
Briquetting
Cored Wire

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JAMIPOL TECHNOLOGICAL CAPABILITIES
External Hot Metal
Desulphurisation
90% Market Share in CAD
plus Lime and 66% in
MAG97
Highest Production capacity
of 144000 MT of DS
compound in 2 units.
Two more units to be set up
in next 3 years.
Total DS management
operations in ESSAR and
Tata Steel, KPO .
JSW is also being pursued
for TDSM .
Exploring BOOM model
opportunities for HM
Desulphurisation at ISP
Grinding & Handling of Fine
Powder
Lime Grinding- 2012
Bentonite Grinding - 2013.
Lime Grinding at KPO- 2016
Capable of extending similar
services to other ISPs.
JDOX Deoxidising
Expertise in pneumatic
handling of fine powder
material including safe
transportation
Excellence with speed
New Developments/Line of
Business
De phosphorisation solution
to Induction Furnace
Opportunities for Backward
integration in Bentonite
owning and operating
mines.
compound for steel,
developed in-house by
JAMIPOL; Currently at trial
stage
Cored wire
Slag Granulation
Lime briquetting
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MAJOR CUSTOMERS Excellence with speed

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Deoxidizers Excellence with speed

Why steel makers need deoxidizers ??

Sources of oxygen in steel
Rust on steel
Oxygen blowing
Steelmaking slag
Atmospheric oxygen dissolved in steel during teeming
Oxidizing refractories

During making of steel, the steel bath at the

time of tapping contains 400 to 800 ppm activity
of oxygen. At 1600 solubility of oxygen in liquid
steel is 0.23% which deceases to 0.003% in solid
steel during solidification.

Fig 1: Inclusions in steel

Fig 2:Fatigue life vs O(ppm)

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Fe-O phase Diagram
Excellence with speed

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Steel Cleanliness Excellence with speed

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Effects of Dissolved oxygen
Excellence with speed

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Excellence with speed

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Excellence with speed

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Excellence with speed

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Excellence with speed

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Typical DE oxidation Routes

De oxidation by metallic deoxidizers

Either by a single element such as Si, Al, Mn etc. or by mixture of elements
such as Si + Mn, Ca-Si-Al etc.
De oxidation by vacuum
Involves utilization of carbon dissolved in steel as the deoxidizer in vacuum
treatment of molten steel decreases the partial pressure of CO, which results in
shifting equilibrium of the reaction of carbon oxidation. Bubbles of CO formed in the
liquid steel, floats and then they are removed by the vacuum system.
Diffusion De oxidation
Involves Oxygen dissolves in both steel and slag .Carbon (coke), silicone,
aluminum and other elements are used for slag de oxidation. Since deoxidizers in the
diffusion method are not introduced directly into the steel melt, oxide non-metallic
inclusions do not form.

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Theoretical Plots

De oxidation with Fe-Mn De oxidation with Si and Mn

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Theoretical Plots

De oxidation with Al2O3/CaO De oxidation with Si, Mn and Al

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DOX (JAMIPOL De oxidation Compound)
Composition:
CaC2 with Certain % of Slag Conditioner.
Compound size : < 5 mm

Application:
Lowering the Oxygen activity of slag and steel melt by adding D'OX (granulated
carbide with other chemical compounds) to the ladle during tapping. This is a cost
saving de oxidation method by improving the Al-, Si- and Mn efficiency. It also works
effective in heats with a limited Al-specification. Reaction products are CaO and CO-
gas. In many cases an Al-De oxidation can be reduced or replaced.

Slag reduction
D'OX is added to the ladle furnace slag for the reduction of to high FeO- and MnO
concentrations. Aims are to improve the cleanliness of the melt and to speed up the
desulphurization via top slag.

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Steel De oxidation with DOX

Key advantages:
Decrease Al consumption
Basic reaction product
Thermal insulation
Due to its low density (2.3 g/cm3) compared with steel density (7.5 g/cm3), CaC2
floats in the ladle allowing these reaction take place:
3 FeO + CaC2 CaO + 2 CO + 3 Fe
3 MnO + CaC2 CaO + 2 CO + 3 Mn
If CaC2 is not added, then the Mn in the liquid Steel can reduce the FeO in the slag.
This in turn becomes part of the slag, resulting in an additional decrease in the recovery
of Mn.
Reduces the slag oxides in the furnace.
Does not affect chemical composition of steel.
Produces a favorable foam in the slag.
Protects the electric arc and refractory.
It prevents the oxygen incorporation from the air.
Diminishes content of S in steel.

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DOX Al
an substitute
AL substitute

By stoichiometry:
1 Kg of pure CaC2 reduce 3.30 Kg FeO

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Typical Process of DOX addition:

First step : partly replacement of Al with D'OX at converter tapping

Addition of 100 kg D'OX at tapping replaces 80 kg Aluminum
D'OX addition should reduce Oxygen content from 700 to 400 ppm
Carbon pick-up should be below 50 ppm. Carbon at LF increases
from 0.044 to 0.049 %.

Second step : Beside 100 kg at tapping, additional D'OX dosing at ladle furnace
Addition of 30-50 kg D'OX during heating sequence.
Replacement of Al shots. Al wire only for alloying purposes.
Carbon pick-up should be below 50 ppm
FeO +MnO should be below 2 %.

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