Maintenance and Trouble Shooting

Faizah Fitriah 145060400111006

Tami Pratiwi 145060400111007
Nur Fadhlillah 145060400111008
Yahya Eko M 145060401111
Titih Prawestri 145060401111
 Maintenance
Maintenance is the activity to keep the equipment in
good condition. Make repairs and replacement of some
equipment is needed to achieve the production
process. So, the production process goes as we
planned.

the choice of method for heavy equipment is based on

the tool's working hours

Maintenance is divided into two classifications that are

preventive maintenance and corrective maintenance.
 Preventive Maintenance
Preventive Maintenance, including all scheduled activities to keep the system
or product in certain operating conditions. The maintenance schedule covers
the inspection period.

Preventive
maintenance is 1. Routine 2. Periodic
divided into 4 Maintenance maintenance
activities :

3. Predictive 4.Maintenance
Maintenance prevention
The Benefit of Preventive Maintenance

1. Reduce damage

2. Cost-effective operation

3. Guaranteed equipment to be operated

 Corrective Maintenance
is a scheduled maintenance when a
system fails or interferes. We must
repair the system under certain
conditions.
 Maintenance Interval
a scheduled maintenance performed with
a certain time or distance.

such as maintenance every 10 hours, 50

hours, 250 hours, 500 hours, 1000 hours,
and 2000 hours of operation
 Every 10 service hour/ daily
Item Service
Walk-Around Inspection Inspect Machine
Engine Crankcase Check oil level
Transmission Check oil level
Hydraulic Tank Check oil level
Radiator Check coolant level
Fuel Tank Check drain water and sediment
Seat Belt Inspect for wear and seat belt
Indicators and Gauges Test and Inspect
Winch (bila perlu) Check Oil Level
Back-up Alarm Test
 Every 50 service hour/ weekly
Item Service
Bevel gear compartment Check Oil Level
Track pins Inspect
Cab air sistem Cleaning Filter
Ripper linkage and Cylinder bearing Lubricate
 Every 250 service hour
Item Service
Engine Crankcase Change Oil and Filter
Cooling system Add coolant additive

Final Drives Check oil level

Oil Cooled Steering brake/ clutch Check oil level
Brakes Test
Tracks Adjust
Fan and alternator belt Inspect, adjust and replace
Batteries Check electrolyte lev
Engine Valve Lash Adjust
 Every 500 service hour
Item Service
Transmission 3F/3R Change filter
Hydraulic System Change filter
Universal Joints Lubricate
Power Take-Off (if equipped) Lubricate
Power Take-Off Bearing (if equipped) Lubricate
Fuel System Change filter
Fuel Tank Clean cap dan fill screen
Winch Filter and Magnetic Strainer Change element, wash strainer
(if equipped)
 Every 1000 service hour
Item Service
Engine Crankcase Breather Clean Breather
Transmission Change oil, wash breather
Final Drives Change oil
Winch (if equipped) Change oil, wash breather
Roller Protective Structure (ROPS) Inspect
Hydraulic Tank Change oil
Engine Valve Lash Stel
Bevel Gear Compartment Change oil and breather
Oil Cooled Steering Brake / clutch Change oil
PCV Valve (if equipped) Replace diaphragms
 Every 2000 service hour

Item Service

Engine Valve Lash Adjust

Hydraulic system oil Change oil

Cooling system Change coolant

Track roller frame guide Inspect for wear

The Purpose of Maintenance Interval

Good physical power

Good Perfomance

Reduce repair cost

Trouble Shooting
step of trouble shooting