Sustainable Products for Green Building

PT Asahimas Flat Glass Tbk

Makassar, 3 November 2017

Topics :
Asahimas Company Profile & Milestones
Green Building Trends
OTTV & its Key Parameters
Asahimass Exterior Products - Glazing Evolution
Online & Offline Coating
Energy Saving Simulation
Asahimass Interior Products
Asahimas Company Profiles
& Milestones
Company Profile
Joint Venture
Joint venture between Asahi Glass Company and
Rodamas Company to perform PT Asahimas Flat Glass
Tbk. As The 1st Indonesian glass manufacturer.

This strategic partnership - combining Asahi Glass

technical expertise and technology, and Rodamas strong
grasp of the local market. The cornerstone of success for ASAHIMAS
Asahimas, making it the glass pioneer in the country. AGC Group
Factories
Jakarta Factory (Head Office)
1 Float Furnace + 1 Mirror Line
Sidoarjo Factory
2 Float Furnace
1 Online CVD Coater
Cikampek Factory
1 Float Furnace
Future Development :
+ 1 Float Furnace
+ 1 Offline Magnetron Coater
+ 1 New Mirror Line Aerial View of C1 factory, Cikampek
Company Profile
Milestones
Furnace Technology Loc. Start Coated Glass Remark

F1 Line Fourcault JKT 1971 First sheet glass production in

Indonesia (Closed in 1994)

F2 Line Fourcault JKT 1976 Closed in 1983

F3 Line Float JKT 1981 First float glass technolgy in

Indonesia

A1 Line Float SDA 1985

Asahimas is the Glass Pioneer

F4 Line Float JKT 1990 Production of :
-Stopsol in 1992
First online reflective glass produced
in Indonesia

A2 Line
in Indonesia !!
Float SDA 1996 Production of :
-Sunergy in 2009
First online solar control low-e glass
produced in Indonesia
-Planibel G in 2012
-Sunergy Cool in 2015
-New Stopsol in 2016
-Sunergy Sigma in 2016
C1 Line Float CKP 2016 Most advance float glass technology

2018 Production of T-Sunlux & First 2Ag Low-E Glass produced in

Stopray Series Indonesia
 The Glass Pioneer Logo Marking

Since 2011 Asahimas, the 1st to initiated Logo Marking on glass surface
Until Now, Have been applied to Clear, DG, & Other Tinted Glass
Green Building Trends
Trend Toward Greenbuilding
Green Building in Indonesia
2010 2012 2014 2015 2016 2017 - Next
Ministry of
Institutional GBCI
Jakarta
GBCI Housing &
Bandung City Next Cities
Provincial Govt. Administration.
Public Works ???
Jakartas Greenship Bandungs
Greenship National Green -Makassar (South
Regulation Rating Tool v.1
Green Building Rating Tool
Building
Green Building
Regulation v.1.2 Regulation Sulawesi)

Gradually to -Surabaya (East

OTTV Req 45 w/m2 45 w/m2 35 w/m2 45 w/m2 Java)
35 w/m2
- Medan (North
Target :
JKT BDG Sumatera)
National
Enforcement Voluntary Mandatory Voluntary Mandatory
Mandatory
in April12 in Jan17 - Palembang ?
by 2018 -Semarang ?
45 w/m2 - Jogjakarta ?
Building - Others ?
Construction
Permit
Building Based on 35 30 w/m2
Rating Rating
Incentive Construction City/Provinces -Increase
Certification Certification
Permit policy Building storeys
allowance
- Building &
Land Tax
Reduction
Building New and
New Building
Building (New & Building (New & classification Renovated
Applied To 10 KSqm
Existing) Existing) based on Building
50 KSqm
City/Province ( 5 KSqm)
OTTV - What are the key parameters?

Heat Heat Solar Heat

Gain
OTTV = Conduction
through
Walls
+ Conduction
through
Windows
+ through
Windows
0.2% to 5% 10% to 20% 70% to 85%
OTTV = ((1-WWR)*Uw)*TDeq) + (WWR*Uf*T) + (WWR*SC*SF)

Wall factor Fenestration / Glazing Factor

1. Identify which component contributes the most to OTTV.
2. Review Solar Correction Factor (CF)
=> Review building orientation (east, west, north, south)
3. Review glazing selection
=> Shading Coefficient (SC) & U Value (Uval)
4. Review sunshades
=> Will further improve glazing SC
5. Review WWR & Wall Material (Uw & TDeq)
For Glazing :
WWR, SC & U-Value are dominant factors in OTTV ...
Window-to-wall ratio
Definition :
The percentage of a building's facade taken up by glazing/windows.

WWR : <10% WWR : 40% WWR : 60%

Low OTTV ? Low OTTV ?? High OTTV..??

Window-to-wall ratio

WWR : 40% WWR : 60%

On-Solar
Tinted Glass Tinted On-Reflec.
Control Low-E
OTTV : 38.8 W/m2 49.0 W/m2 44.1 W/m2 34.9 W/m2

Better Glazing selection will improve OTTV despite high WWR

SC & U-Value (Heat Transfer)

Heat transfer into building by 2 ways.

Direct heat gain from sun In-direct heat gain from

Short infra-red. surrounding
Measure by SF value (SC value) Long infra-red.
Measure by U-Value
SC & UPerformance
Glass Value (Glass Characteristics)

Energy Absorbtion
Direct Sun Solar Factor
ET ER
70-80%

Indirect Sun U Value

20-30%
How to decrease the SC of a glazing ?
Modify the composition of the glass (increase
absorption)
Coloured/Tinted Float

Method of coating (increase energy reflection

and/or absorption)
Metal oxide coating on the glass to reflect /
absorb heat
Pyrolytic Coating On Line Coating
Magnetron Coating Off Line Coating
HowGlazing
to decrease the
functions U Valueinsulation
Thermal of a glazing ?

Ar

4 mm Single Clear 4 mm Single Low E 4-12-4 IGU Clear 4-12-4 IGU Low E 4-12Argon-4 IGU Low E
U = 5,8 W/(m K) U = 3.7 W/(m K) U = 2.9 W/(m K) U = 1.9 W/(m K) U = 1.6 W/(m K)

IGU with Low E coating give better thermal insulation (Lower U Value)
Glazing Evolution
Glazing Evolution for Green Building Solution
Online Solar
Offline Control Low-E
Coated Glass Stopray
OnlineSolar Reflective
Online Control Low-E T Sunlux
Reflective Sunergy
Stopsol
Tinted
Clear
Panasap
Indoflot

2015..
1992.. 2009.. 2013.. Introduced in
1980.. 1985..
First produced First produced Introduced in Indonesia as a
First Float First
In Indonesia In Indonesia Indonesia as a new solution
Glass innovation to
new trend of for better
Introduced in reduce heat
2016 2015 reflective selectivity
Indonesia transfer
NEW STOPSOL Sunergy COOL glass performance

2016 2018
Sunergy SIGMA 1st produce locally in Indonesia
New Online Coating Technology in 2016
New CVD coating technology from AGC
Better coating uniformity & consistency ; same durability performance
Brighter visual image & slight performance improvement.
Raw
material Micro drops STOPSOL
Raw
OLD spray
material NEW CVD Beam
Spray Coating CVD coating tech

burner
burner Metal bath
FURNACE
FURNACE

Glass temp.
molten glass 700oC 800oC molten glass Glass temp.
700oC 800oC

New Stopsol : Brighter aesthetic ( 15%) & improved performance - SC ( 6%)

Sunergy Cool : Bluish Grey tone & better performance (SC)
Sunergy Sigma : Brighter image & better performance (SC) - 3 layers on-coating
New Sunergy Sigma on Dark Blue
Stopsol
Grand Rinra Makassar
Kind Of Glass :
- Stopsol Supersilver Dark Blue 8mm
- Stopsol Supersilver Green 8mm
New Stopsol Supersilver
Developer : Ciputra
Architect : Aedas
New Stopsol Supersilver Dark Blue
(Laminated SSDH6 #1 + FL6)

6 Office Tower
3 Residential Tower
1 Hotel (Intercontinental)

Phase 1
2 Residential Tower
1 Office Tower
Sunergy Cool
Developer : Tokyu Land
Phase 1 Architect : Nikken Sekkei + Anggara
Sunergy Cool 6mm and 8mm

Phase 3
Phase 2
Phase 4

Phase 1
Sunergy Sigma
Developer : Kalla Property
Architect : Urbane
Sunergy Sigma Euro Grey 8mm
OFF-LINE COATER INVESTMENT IN CIKAMPEK FACTORY
New Off Line Coater
Magnetron coater with European
Technology in 2H 2018

the latest 6 million

and most sqm*

technically-advanced
production
coater in the world
capacity per year

production and operation

supported by
AGC Japan & AGC Europe
 Magnetron Coating (Soft Coat)

Buffer

Buffer Unload
Washer
Load Coat zones

Inspection

Off-line Deposit
Vacuum Process
Offline product features : T Coatings
AGC Innovation : Double Protective Layers

Protects the coating during transport, storage

and pre-process
Offline product features : T Coatings
AGC Innovation : Double Protective Layers (can be used for tempered)

Innovation: T products - double protective layers

The upper protective layer disappears during the tempering process

AGC T coating sub protective layer upper protective layer

T-Sunlux (Magnetron Temperable Reflective Glass)
Wide range of products
On Clear, Green, & Dark Blue
Thickness : 5, 6, & 8mm
Size :
2440x 1829, 3048x2134,
3660x2134
In 2018 in JB size

T coatings
Process-able coatings
Tempered, Laminated, IGU
Single glazing application
Low SC (CS_20, _14, _08)
0.4 SC 0.2
Strong & Durability product
Ruko Elang Laut PIK
Developer : TOHO PIK Asahimas AGC Quality
KOG : T Sunlux CS 208
T-Sunlux (Magnetron Temperable Reflective Glass)
Coating installed inside which create more privacy & energy saving performance

Satrio Square Office-Kuningan Green Office Park 6 - BSD Sainath Office Tower-Kemayoran
IGU: 8mm T-CS 130 IGU: 8mm T-CS 140 8mm T-CS 208 #2
+AS12 + FL6 +AS12 +Panasap Dark Blue 6mm
Empire, Thailand Q House, Thailand
SS 114 SS 514
Bangkok Business Tower BKK UOA Bangsar South KL, Malaysia
SS 508 SS 208
Stopray
Stopray (Magnetron
CompleteTemperable
series Solar Control Low E)
Superb performance
High LT, Low SC
Low U Value
High Selectivity
Vision 40, 51, 61, & 72

Various aesthetic
Greyish, Blue Greyish
Neutral to Reflective
AGC T-Coatings
Processable coatings
Tempering, IGU, etc

Only in Double Glazing

application**
Local supply in 2H 2018

35
Stopray Certified Green Product
The well known AGC Europe high performance offline Low E :
1st to be certified Cradle to Cradle from MBDC (US-GBC)
1st to be certified by Singapore Green Building Council (SGBC)
with (3 ticks - ) Excellent Green product.

36
 No green effect!!

Torre Iberdola, Spain

Stopray Vision 60T
Architect Cesar Pelli
Nuvola, Roma Conference Building
Stopray Vision 60T on Clearvision
Architect Fuksas
NATO HQ, Brussels
Stopray Vision 50
Architect SOM
Asahimas Coated Glass Range
Our
Tinted Products for Envelop Sunergy Cool Pyrolitic
Good SHGC
Various color
Solar Control Low-E
Pyrolitic Versatile pyrolitic
Easy0.7
handling
Reflective Easy handling
Tinted
Good SHGC 0.6
Easy handling
0.5
Factor (SF)

Sunergy
Stopsol
SolarSHGC(g)

0.4
on-ref
Temperable
0.3
Magnetron
Stopray Solar Control Low-E
Sunergy Sigma
0.2 Low-E IGU
Sunlux Excellent selectivity
off-ref Neutral color Low E
0.1
0.0 0.2 0.4 0.6 0.8 1.0
Temperable
Light Transmittance
Tv (LT)
Magnetron
Reflective ASAHIMAS Wide range products
Low SC for various requests, for all needs
Easy handling
Energy Saving Simulation
Energy Saving Simulation
LT SC U-Val OTTV Glass Glass
(%) (W/m2K) (W/m2) Attr.Energy Attr.Cost
Kind of Glass (kWh/year) (millionRp/year)

Ordinary Clear 8mm 88 0.93 5.7 66.3 40,113.0 54.2

Float
Panasap Green 8mm 36 0.59 5.7 49.0 27,286.8 36.9
Pyrolitic New Stopsol SS Green 8mm#2 25 0.44 5.6 44.1 23,601.6 31.9
Coating
Sunergy Sigma Green 8mm#2 21 0.38 4.3 34.9 16,788.1 22.7
Magnetron T Sunlux 208.8mm #2 9 0.22 4.3 32.3 14,895.3 20.1
Coating
Stopray ACE 42T (6+12+6mm) 42 0.29 1.6 28.8 12,291.1 16.6

Simulation detail;
Glass vol. : + 200 m2
WWR : 50%
Spandrel : 30%
Storeys : 5 Meet Jakarta OTTV regulation
Planview : 9.0 x 9.0 x 16.0 m < 45 W/m2
Floor to floor : 4 m
Glass attributed energy : 365 days, 12hours/day
Electiricity cost : IDR 1,350 /KWh
Energy Saving Simulation
100% Ratio of Energy Consumption using Different Glazing in a Year.

68%
59%

42%
37%
31%

Clear 8mm Panasap Green New Stopsol SS Sunergy Sigma T Sunlux 208.8mm Stopray ACE 42T
8mm Green 8mm#2 Green 8mm#2 #2 (6+12+6mm)
Ordinary Float Pyrolitic Coating Magnetron Coating

Coating Glass helps reduce up to

69% cost vs clear glass
Energy Saving Simulation - ROI

Accumulated Electricity Cost Estimation

By using Sunergy Sigma (vs Clear Glass), ROI will be 2 years,

and we will enjoy the energy efficiency afterward
 ASAHIMAS
AGC Group

OUR INTERIOR GLASS

Imagine.luxurious shades of decoration glass with its dazzling natural shines.
Glass is now IN

Boutique Shops

Offices

Residences

Public Areas
Observations
Use of Glass inside the Why use glass?
building on the uptrend
Trendy Versatile Product
Easy to maintain
Easy to Clean
Brightens up the space
Enhances Value
 Increasing Trends of using Interior Glass

Glass
Walls
Increasing Trends of using Interior Glass

Glass
Furniture &
Partitions
The choice material for Architects & Interior Designers
More Design ideas :
All types of furniture
Kitchen splashbacks
Kitchen worktops
Complete kitchens
and...
INDOFIGUR (Pattened Glass) DANTALUX (New Generation Mirror)

DECOMIRROR (Tinted Mirror) LACOBEL (Backpainted Glass)

Our available range of products for interior usage
INDOFIGUR - Patterned Glass

Decorative designs casted

on the glass
Available patterns:

Mislite
GoldFish
Raindown
Non-Glare (For
picture frames)
Our available range of products for interior usage
New Generation Mirrors

Dantalux Clear Mirror

DecoMirror Tinted Mirror

Eco friendly manufacturing

process
Better Durability & Resistance to
corrosion
Available in safety variant
Dantalux SAFE & DecoMirror SAFE
Available in Clear, Bronze, Grey,
Black (Dark Grey)
Our available range of products for interior usage
High Quality Painted Glass

Lacobel, a well known brand for

painted glass in Europe and Asia.
Clear float glass covered in one
side with high quality
paint/varnish
Opaque look with classy effect

Ecological manufacturing
process
Available in safety variant
Lacobel SAFE.
Available in 13 colours
New Lacobel Range 2017 Trend
 Our products are tested for QUALITY & DURABILITY

Comparison between Lacobel vs similar product - available in the

market
Lacobel showed no blister after 20 days in humid test chamber
 Our products are tested for SAFETY
Lacobel SAFE, use a
polyethylene film
placed on the painted
side of glass.
Benefits :
Scratch protection of
the paint surface.
Safety if breakage
happen.
Pendulum test,
Glass fixed in a frame
Inflated tyres,
simulated side
bump.
 Our products are tested for SAFETY
Drop ball test :
Glass vs Ceramic tile
Typical used :
Wall Cladding
Glass flexes a bit, if
we prevent glass from
total bending, its SAFE
from breakage.
Lacobel White Soft
Find us on...

www.amfg.co.id

amfg.marketing@agc.com

Asahimas Glass Forum

@I_Glassforum

Asahimasglassforum
Asahimas Representative Contact :
FA.TRILL
Area : Makassar
Alamat : Veteran Utara No. 158 I
PIC : Bpk. Hery Ponawar Rawuh
Telp. : 0411 3623132 3630720

CV. MAJU
Area : Makassar
Alamat : Veteran Utara No. 9
PIC : Bpk. Pieter Mallian
Telp. : 0411 3623132 3630720
ASAHIMAS
AGC Group