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Mechanical Engineering
TOPIC
ENGR 114
02 Dimensioning
Tulong Zhu, All rights reserved.
Detailed Drawing
Orthographic A shape description of an object (front, top, right side views).
Projection
Detailed An orthographic projection, complete with all the dimensions
Drawing and specifications needed to manufacture the object.
Detailed
Drawing
Example
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We need to follow accepted standards. (ASME Y14.5 1994)
Dimensioning: Goal
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Dimensioning: Proper Dimensioning Techniques
Proper dimensioning techniques require the knowledge of the following three
areas.
All three line types are drawn thin (about 0.3 mm or 0.016
in.) so that they will not be confused with visible lines.
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1.1) Lines in Dimensioning: Dimension & Exten. Lines
Dimension A line terminated by arrowheads, which indicates the direction
Lines and extent of a dimension.
Feature Size
Dimension Line
Arrowheads
Extension Line
Visible Gap
(1/16 in or 1.5 mm)
Extension An extension line is a thin solid line that extends from a point on
Lines the drawing to which the dimension refers.
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Long extension lines should be avoided.
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1.1) Lines in Dimensioning: Leader Lines
Leader A straight inclined thin solid line that is usually terminated by an
Lines arrowhead, a dot or nothing, used to direct a dimension, note,
symbol, item number, or part number to the intended feature on a
drawing.
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1.1) Lines in Dimensioning: Arrowheads
Arrowheads Arrowheads are drawn between the extension lines if
possible. If space is limited, they may be drawn on the
outside.
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1.2) Types of Dimensions
Types of Dimensions are given in the form of linear distances, angles, and
Dimensions notes.
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Example 2-1: Different Types of Dimensions
1
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Lettering
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1.3) Dimension Symbols
Dimensioning symbols are used to replace text, to minimize language barriers.
Countersink Symmetry
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Dimension Symbols: Slope & Conical Taper Symbols
Slope The ratio derived from the formula: (H h) /L.
10.000
9.980
.025 .001 : 1
H
h
L
2.000
1.988
1.438 D d
.35 .01 : 1
Esc
L
( .875)
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Dimension Symbols: Countersink, Counterbore, etc.
Depth .625
.375
.625
OR .375
Countersink .375
.562 X 90
.562 .375
OR
Counterbore .312
.375
.562 .312
.562 .375
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OR
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1.4) Spacing and Readability
Dimensions should be easy to read, and minimize the possibility for conflicting
interpretations.
The spacing between dimension lines should be uniform.
Do not dimension inside an object or have the dimension line touch the object
unless clearness is gained.
Dimension text should be horizontal which means that it is read from the
bottom of the drawing.
Dimension text should not cross dimension, extension or visible lines.
Dimension lines should not cross extension lines or other dimension lines.
Extension lines and centerlines should not connect between views.
Extension lines can cross other extension lines or visible lines.
Leader lines should be straight, not curved, and point to the center of the arc or
circle at an angle between 30 60.
Dimensions should not be duplicated or the same information given in two
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different ways.
If a reference dimension is used, the size value is placed within parentheses.
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1.4) Spacing and Readability
Dimensions should be easy to read, and minimize the possibility for conflicting
interpretations.
The spacing between dimension lines should be uniform.
Do not dimension inside an object or have the dimension line touch the object
unless clearness is gained.
Dimension text should be horizontal which means that it is read from the
bottom of the drawing.
Dimension text should not cross dimension, extension or visible lines.
Dimension lines should not cross extension lines or other dimension lines.
Extension lines and centerlines should not connect between views.
Extension lines can cross other extension lines or visible lines.
Leader lines should be straight, not curved, and point to the center of the arc or
circle at an angle between 30 60.
Dimensions should not be duplicated or the same information given in two
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different ways.
If a reference dimension is used, the size value is placed within parentheses.
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Example 2-2
List the six (6) dimensioning mistakes and then dimension the object correctly.
Esc
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Example 2-2: Mistakes
1) Spacing
5) No Gap
6) Missing
dim. ( of
hole)
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Example 2-2: Correct Dimensions
Esc
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Example 2-3
List the 4 dimensioning mistakes and then dimension the object correctly.
Esc
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Example 2-3: Mistakes
3) Text
1) Leader line
2) Center line
4) Crossing dim.
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and ext. lines
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Example 2-3: Correct Dimensions
Esc
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Example 2-4: Duplicate Dimensions
Find the 4 duplicate dimensions and cross out the ones that you feel should
be omitted.
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Example 2-4: Duplicate Dimension (I)
Esc
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Example 2-4: Duplicate Dimension (II)
Esc
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Example 2-4: Duplicate Dimension (III)
Esc
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1.5) Dimension Placement
Esc
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Example 2-5: Duplicate Dimensions
List the 6 dimensioning mistakes and then dimension the object correctly.
Esc
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Example 2-5: Mistakes
1) Between views
3) Dont dim.
Hidden lines 2) Leaders
angle up
5) Group
4) Dim where
feature shown best
Esc 6) Long
ext. line
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Example 2-5: Correctly Dimensioned
45
60
25
5
Esc
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Dimensioning: Proper Dimensioning Techniques
1. Dimension Appearance/Techniques: Dimensions use special lines, arrows,
symbols and text
1.1 The lines used in dimensioning.
1.2 Types of dimensions.
1.3 Dimension symbols.
1.4 Dimension spacing and readability.
1.5 Dimension placement.
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2.1 Dimensioning & Locating Simple Features
(a) A circle is dimensioned by its diameter and an arc by its radius using a leader
line and a note.
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Circular View and Rectangular View
Circular and For circular features
(holes, cylinder), the
Circular view
Rectangular
Views projection showing the
circle is called the
circular view, and the
projection showing the
height (depth) is called
the rectangular view.
Esc
Rectangular view
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2.1 Dimensioning & Locating Simple Features
Esc
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2.1 Dimensioning & Locating Simple Features
Esc
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2.1 Dimensioning & Locating Simple Features
(d) Repetitive features or dimensions may be specified by using the symbol
along with the number of times the feature is repeated.
There is no space between the number of times the feature is repeated and
the symbol, however, there is a space between the symbol and
the dimension.
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Example 2-6: Dimensioning Simple Features
Dimension the object shown.
Esc
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Example 2-6: Dimensions
How do we dimension the hole diameters?
How do we locate the holes?
How do we dimension the cylinder diameters?
How do we dimension the cylinder heights?
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2.2 Dimensioning Adv. Features: Center of Radius
a) If a dimension is given to the center of a
radius, a small cross is drawn at the center.
Where the center location of the radius is unimportant, the drawing must
clearly show that the arc location is controlled by other dimensioned
features such as tangent surfaces.
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2.2 Dimensioning Adv Features: Sphere and Hole
b) A complete sphere is
dimensioned by its
diameter and an incomplete
sphere by its radius.
Symmetry
symbol
Esc
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2.2 Dimensioning Adv Features: Counterbored Holes
f) Counterbored holes
(15)
Drill DIA
CBore DIA
CBore depth
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2.2 Dimensioning Adv Features: Counterbored Holes
g) Spotfaced Holes: The difference between a CBORE and a Spotface is that
the machining operation occurs on a curved surface.
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2.2 Dimensioning Adv Features: Counterbored Holes
g) Countersunk Holes Drill DIA Space
(30) Drill Depth
CSink DIA
CSink angle
Esc
Space
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2.3 Drawing Notes
Esc
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Exercise 2-8: Adv. Features
List the 7 dimensioning mistakes and then dimension the object correctly.
Esc
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Exercise 2-8: Mistakes
1 & 2) Use
symbols
4) Dim. where
features is shown
best
3) Spaces /
5) Radius Angle up
6) Dont
dim. hidden
features
Esc
Esc
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Dimensioning: Proper Dimensioning Techniques
1. Dimension Appearance/Techniques: Dimensions use special lines, arrows,
symbols and text
1.1 The lines used in dimensioning.
1.2 Types of dimensions.
1.3 Dimension symbols.
1.4 Dimension spacing and readability.
1.5 Dimension placement.
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3. Dimension Choice
Dimension placement and dimension text influences the
manufacturing process used to make the part.
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3.1 Dimension Choice: Units and Decimal Places
a) Decimal dimensions should be used for all machining dimensions.
You may encounter a drawing that specifies standard drills, broaches, and the
like by size.
For drill sizes that are given by number or letter, a decimal size should also
be given.
b) Metric dimensions are given in mm and to 0 or 1 decimal place (e.g. 10, 10.2).
When the dimension is less than a millimeter, a zero should proceed the
decimal point (e.g. 0.5).
c) English dimensions are given in inches and to 2 decimal places (e.g. 1.25).
A zero is not shown before the decimal point for values less than one inch
(e.g. .75).
d) Metric 3rd angle drawings are designated by the
SI symbol.
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3.2 Locating Features Using Datums: Datum Features
Consider three mutually perpendicular datum planes.
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The surfaces of the part that touch the datum planes are called datum
features
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3.2 Locating Features Using Datums: Example
Most features in a part should be
dimensioned from the datum
features.
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How to Chose Datum Features
Chose How do we choose which surface will be a datum feature?
Datum
Features Good datum features are:
functionally important surfaces
mating surfaces
big enough to permit its use in manufacturing the part
Class Setting In a class setting, do we always know the function of the part?
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3.2 Locating Features Using Datums: Two Cases
a) Datum dimensioning is preferred over continuous dimensioning.
Decreasing/
Increasing? Increasing
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Range > 0.5 > 0.95 0.999
Allowed < 1.5 < 1.05 1.001
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3.3 Dimension Accuracy: Rounding Off
Why The more accurate the dimension the more expensive it is to
manufacture.
To cut costs it is necessary to round off fractional dimensions.
How Lets round off to the second decimal place as an example.
If the third decimal place number is less 1.123 1.12
than 5, we truncate after the second
decimal place.
If the third decimal place number is 1.126 1.13
greater than 5, we round up and increase
the second decimal place number by 1.
If the third decimal place number is 1.165 1.16
exactly 5, whether or not we round up
depends on if the second decimal place
number is odd or even. 1.135 1.14
If it is odd, we round up
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If it is even, it is kept the same
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3.3 Dimension Accuracy: Cumulative Tolerances
Continuous dimensioning has the disadvantage of accumulating error.
It is preferable to use datum dimensioning to reduce error buildup.
Take a look at the following example. Assume the individual dimension error
is e. Lets check the total (accumulative) dimension error.
x.e 3x.e
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x.e + x.e + x.e = 3x.3e
Example 2-9
List the 5 dimensioning mistakes and then dimension the object correctly.
Esc
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Example 2-9: Errors
1 & 2) 2 decimal places / No leading zero
4) Symbol / Decimal
Esc
Esc
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Example 2-10
Dimension the following object using the datum features (color lines)
shown.
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Example 2-10: Solution
Dimension the object, starting from the datum features in the following order:
Longitudinal Direction (Front and top views)
Vertical direction (Front and side views)
Transverse (width) direction (Top and side views)
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Example 2-11
Dimension the following object using proper dimensioning techniques.
Esc
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Example 2-11: Solution
Esc
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Example 2-12
Dimension the following object using proper dimensioning techniques.
Esc
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Example 2-12: Solution
Esc
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Example 2-13
Dimension the following object using proper dimensioning techniques.
Esc
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Example 2-13: Solution
Esc
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