Submitted to : Submitted by :

Prof. BABALU RAJPOOT AMAN JAIN AP17194

FAIZAN KHAN AP17195
New Construction Materials
PARTH GUPTA AP17198
KSHITIJ GUPTA AP17207
RAHUL KAUSHIK AP17212
 Ferrocrete is form of concrete using closely spaced multiple
layers of mesh and/or small diameter rods completely
infiltrated with, or encapsulated in, mortar.
Synthetic compound composed of a mix of metallic alloys,
ceramic polymers and stone
Has high density and ability to stand for thousands of years
once set in a wide variety of climates and environmental
factors
Concrete and iron that was molecularly bonded to produce a
substance with exceptional resistance to wear and tear
 The major advantages of ferro-cement construction are :-
The structures are thin and light,
Can be easily precast
Are amenable to repairs in case of local damage.
 HISTORY
Ferrocement is a relatively new material.
Its use in building construction began in the middle of the
20th century in Italy.
Although its application in a large number of fields has
rapidly increased all over the world, the state-of-the-art of
Ferrocement is still in its infancy, as its long-term performance
is still not known.
Ferrocrete is recommended to meet the following
requirements:
To produce high early strength in a wide variety of concretes,
mortars and grouts.
To facilitate the early demoulding, handling and use of all
types of precast concrete products.
To reduce formwork striking times.
To help maintain normal concrete production during cold
weather.
To resist rust or blow down in storms.
Similar to or less weighty than a fiber reinforced plastic
(fiberglass), aluminum, or steel framework
Less strength and lesser durability than standard RCC
construction
Mechanically overloaded, it will tend to fold instead of
crack or rupture
10 to 25% of the weight of a comparable construction
made of bricks
Can be given in any shape, so organic shapes are possible
DISADVANTAGE constructions is the labor intensive
STEP-1
Prepare the skeletal framework onto which the wire mesh is
fixed with a thin tie wire (or in some cases, by welding). A
minimum of two layers of wire mesh is required, and
depending on the design, up to 12 layers have been used.
STEP-2
The sand, cement and additives are carefully proportioned by
weighing, mixed dry and then with water. Hand mixing is
usually satisfactory, but mechanical mixing produces more
uniform mixes, reduces manual effort and saves time. The mix
must be workable, but as dry as possible, for greater final
strength and to ensure that it retains its form and position
between application and hardening.
STEP-3

After checking the stability of the framework and wire mesh

reinforcement, the mortar is applied either by hand or with a
trowel, and thoroughly worked into the mesh to close all
voids. This can be done in a single application, that is,
finishing both sides before initial set takes place. For this two
people are needed to work simultaneously on both sides.
 Thicker structures can be done in two stages, that is,
plastering to half thickness from one side, allowing it to cure
for two weeks, after which the other surface is completed.
Compaction is achieved by beating the mortar with a trowel
or flat piece of wood.
Care must be taken not to leave any reinforcement exposed
on the surface, the minimum mortar cover is 1.5 mm.
Each stage of plastering should be done without
interruption, preferably in dry weather or under cover, and
protected from the sun and wind. As in concrete construction,
ferrocement should be moist cured for at least 14 days.
1. Ferrocrete Rafters and Purlins
Based on ancient timber technology, modular Ferrocrete
rafters & purlins are designed as a Logical replacement for
factory made systems.
The structure of the ferrocrete channel with simple
modifications was made into a more viable, efficient and
appropriate building material
Durable
easy to manage
easy to store
Resistant.
2. Ferrocement Building
Ferrocement Building like floors, roofs and walls for
residential places and office buildings. These are fabricated
using ferrocement columns, beam & panel systems that
helps reduction in consumption of cement and steel. these
require almost no shuttering cost and have longer
functioning life. The weight of a ferrocement building is 50%
less than that of a RCC building.
3. Ferrocement Ducts
Ferrocement ducts are suitable for circulation of cool or hot air
and are structurally strong. Besides, these are capable of
resisting environment damages and are superior than most of
the conventional ones. These ducts also require supports at
large intervals and are highly cost effective.
4. Ferrocement Plated RCC structures
Ferrocement Plated RCC Structure are a heterogeneous
material with voids and capillaries. These are filled with water
causing spalling of concrete crack formations. Furthermore,
these reduces and obstructs the water moisture, air polluted
gases to enter cracks and cause expansion & corrosion of
reinforcement.
Designed as cracked section
Density about 2500 Kg/M3
Vibration with needles mostly leave some porosity between
two pokes that means honeycombing
Voids and capillary formation is regarded to be normal in
concrete.
5. Ferrocement Water Storage Tank
Ferrocement Water Storage Tanks are constructed using
ferrocement plates of 25 mm 30mm thick. The structures
are as strong as steel plates and are completely waterproof.
Moreover, these types of tanks are highly resistant against
earthquake & wind and are have high durability. Following are
some of the features of these tanks: Sturdy construct
Weight of the tower less by about 50% of R.C.C. Life time
Durability Economical
6. Foot Bridges

We offer foot over bridge that is used for crossing road, rail
track or any place on foot. These bridges are fabricated with
supporting columns, stairs, roof etc, as per requirement.

7. Manhole Covers
Manhole Covers that are superior in quality and durability as
compared to the conventional ones. Heavy duty as well as
light weight covers are makes them ideal for busy places.