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of Concrete
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Index
• Introduction to NDT
• Visual Testing
• Dye Penetrant Test
• Magnetic Particle Test
• Ultrasonic Testing
• Eddy Current Tesing
• Radiography Testing
• Rebound Hammer Testing
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Non-Destructive Testing
(NDT)
• NDT is defined as, the non-invasive
technique to determine integrity of
material, component or structure
or quantitatively measure some
characteristics of an object.
• It is the testing of material for
internal flaws or metallurgical
conditions, without interfering in
any way with the integrity of
material or its suitability for
service.
• It simply means inspect or measure
without doing harm.
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What are Uses
of NDT Methods?
• Flaw Detection and Evaluation
• Leak Detection
• Dimensional Measurements
• Structure and Microstructure Characterization
• Estimation of Mechanical and Physical Properties
• Stress (Strain) and Dynamic Response Measurements
• Material Sorting and Chemical Composition Determination
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Six Most Common NDT Methods
• Visual
• Liquid Penetrant
• Magnetic
• Ultrasonic
• Eddy Current
• Radiography
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Visual Testing
• Visual testing is the most basic and common inspection
method involves using of human eyes to look for defects.
• But, now it is done by special equipments to gain access and
more closely inspect the subject area.
• Following are the some tools used for visual tasting
1) Mirrors (mostly small and angled)
2) Magnifying glass
3) Microscopes (optical and electronic)
4) CCTV Systems(closed circuit television)
5) Videoscope
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Tools include fiberscopes,
borescopes, magnifying
glasses and mirrors.
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Dye Penetrant Testing
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Advantages of DPT
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Disadvantages of DPT
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Magnetic Particle Testing
• This method is suitable for
detection of surface and near
surface discontinuities in
magnetic material, mainly
ferrite steel and iron.
• MPT is relatively fast and
relatively easy to apply.
• Material surface preparation is
not required as required in
some other NDT methods.
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Basic principle of MPT
• In first fig. magnetised
material having no cracks
and there are only two poles
North and South at two
ends.
• In second fig. magnetised
material having cracks
another north and south
pole at crack i.e there is
magnetic leakage.
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• Finely milled iron particles coated with dye pigments gets
attracted towards flux leakage which can be visually detected
when applied to the specimen.
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Advantages of MPT
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Disadvantages of MPT
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Ultrasonic Testing
• This method is used for detection of internal surface defects in
sound conducting materials.
• In this method high frequency sound waves are introduced in
material and they are reflected from surface and flaws.
• Reflected sound energy is plotted versus time and inspector can
visualize a cross section of the specimen showing the depth of
feature.
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Advantages of Ultrasonic Testing
• Thickness and length upto 30 ft can be tested.
• Position, size and type of defect can be determined.
• Instant test results are available.
• Easily portable.
• Capable of being fully automated.
• Access to only one side is necessary.
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Disadvantages of Ultrasonic Testing
• The operator can decide whether the test piece is defective or
not while the test is in progress.
• Considerable degree of skill necessare to obtain the fullest
information from the test.
• Very thin section can prove difficult.
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Eddy Current Testing
• Eddy current testing is particularly well suited for detecting
surface cracks but can also be used to make electrical
conductivity and coating thickness measurements.
• This method is applicable to electrically conductive materials
only.
• Applications of ECT
1. Crack detection
2. Corrosion monitoring
3. Material thickness measurement
4. Coating thickness measurement
5. Conductivity measurement
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Crack Detection
• Crack causes disruption in the circular flow pattern of eddy
currents and weaken their strength.
• This change in strength at crack location can be detected.
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Advantages of ECT
• Sensitivity to small cracks and other defects.
• Detect surface and near surface defects.
• Inspection gives immediate results.
• Equipment is very portable.
• Method can be used for much more than flaw detection.
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Disadvantages of ECT
• Only conductive materials can be inspected.
• Surface must be accesible to the probe.
• Skill and training equired is more extensive than other
techniques.
• Surface finish and roughness may interfere.
• Depth of penetration is limited.
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Radiography Testing
• Radiography testing is a method of inspecting material for
hidden flaws by using ability of short wavelength
electromagnetic radiation to penetrate various materials.
• It is similar to X-ray technology in medical radiography.
• To produce radiograph, the film package is placed close to
surface of the subject.
• The source of radiation is placed on the other side of the
object some distance away, so that radiation passes through
the subject and on to the field.
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Radiography Testing Process
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Radiographic Image
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Advantages of Radiography
• Information is presented pictorially
• A permanent record is provided which may be viewed at a
time and place distant from place.
• Useful for thin sections.
Disadvantages of Radiography
• Possible health hazard.
• Need to direct beam accurately for two-dimensional problem.
• Film processing and viewing facilities are necessary.
• Not suitable for automation.
• Not Suitable for surface defects.
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Rebound Hammer Test
• The rebound hammer test is one of the non-destructive tests
used to check the compressive strength of concrete
• Rebound hammer test (Schmidt Hammer) is
used to provide a convenient and rapid indication of the
compressive strength of concrete.
• Rebound hammer test method is based on the principle that
the rebound of an elastic mass depends on the hardness of
the concrete surface against which the mass strikes
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Procedure
• When the plunger of rebound hammer is pressed against
the concrete surface, the spring controlled mass in the
hammer rebounds.
• The amount of rebound of the mass depends on the
hardness of concrete surface.
• Thus, the hardness of concrete and rebound hammer
reading can be correlated with compressive strength of
concrete.
• The rebound value is recorded and is designated as the
rebound number or rebound index.
• The compressive strength can be read directly from
the graph provided on the body of the hammer
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Procedure
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Advantages of Rebound Hammer Test
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Disadvantages of Rebound Hammer Test
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Thank you
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