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Objectives of class:
9- 2
• The nature of the organizations technology
must be considered in designing the
organisation for maximum efficiency and
effectiveness
Technology and Design Link
• Ford vs Avanti
• Ford, more than 3 million cars a year,
assembly line-worldwide..Sixty cars per hour
• Avanti, hand built, 2 cars a day
9- 6
Inside an organization, technology exists at
three levels:
•Individual level— the personal skills and
knowledge that individuals possess.
Structural
Technical Characteristics Small-Batch Mass Production Continuous-Process
Technology Technology Technology
Complexity
3 4 6
and Levels in the hierarchy
Ratio of managers to 1 to 23 1 to 16 1 to 8
nonmanagers
Approximate shape of
organization
Relatively flat, with Relatively tall, with Very tall, with very
narrow span of control wide span of control narrow span of contro
9- 13
Woodward’s Results
•Task variability
•Task/problem analyzability
Task variability refers to the number of
exceptions (new or unexpected
situations) that a person encounters
while performing a task.
CRAFT NONROUTINE
Mechanistic Structure
Mostly Mechanistic Structure
1. High formalization
1. Moderate formalization
2. High centralization
ROUTINE ENGINEERING
2. Moderate centralization
3. Little training
Clerical
or experience General Accounting
3. Formal training
4. Wide spanMaintenance Engineering
4. Moderate span
McDonalds Burger
Auditing Legal research
Office Building Construction
High ENGINEERING
ROUTINE
Low EXCEPTIONS/VARIETY High
Perrow used the dimension of task variability
and task analyzability to differentiate
among four types of technology:
• Routine manufacturing
• Crafts work
• Engineering production
• Non-routine research
9- 22
The types of technology that Perrow identified
have implications for an organization’s
structure.
Simplify tasks!!
9- 23
Contemporary Developments in
Manufacturing Technology
• Flexible Manufacturing Systems
Use of Robots, computer controlled machines,
wireless technology
The ultimate automated factories are referred to
as flexible manufacturing systems
Flexible Manufacturing is the result of 3
subcomponents
• Computer-aided design
– (CAD)
• Computer-aided manufacturing
– (CAM)
25
Lean Manufacturing
• Flexible manufacturing reaches its ultimate level
to improve quality, customer service, and cost
cutting when all parts are used interdependently
and combined with flexible management
processes in a system referred to as lean
manufacturing
• It uses highly trained employees who
painstakingly look into minute details to cut
waste and improve quality
• Ex. Toyota Motor Corporation
Mass Customization-computer aided
craftsmanship
• Lean manufacturing and flexible
manufacturing systems have paved the way
for mass customization
• Reflect.com backed by P & G
Relationship of Flexible Manufacturing Technology to
Traditional Technologies
Flexible Mass
Small batch
Manufacturing Customization
Mass
PRODUCT FLEXIBILITY
Production
Continuous
Process
Standardized
Small BATCH SIZE Unlimited
Source: Based on Jack Meredith, “The Strategic Advantages of New
Manufacturing Technologies For Small Firms.” Strategic Management
Journal 8 (1987): 249-58; Paul Adler, “Managing Flexible Automation,”
California Management Review (Spring 1988): 34-56; and
Otis Port, “Custom-made Direct from the Plant.” 28
Business Week/21st Century Capitalism, 18 November 1994, 158-59.
Sociotechnical Systems
• Sociotechnical systems (STS) is an approach to
complex organizational work design that
recognizes the interaction between people
and technology in workplaces.
Time pressure
36
Primary Means to Achieve Coordination for Different Levels
of Task Interdependence in a
Manufacturing Firm
INTERDEPENDENCE COORDINATION
High
Reciprocal
(new product development)
Horizontal structure,
cross-functional teams
Mutual
Face-to-face communication, Adjustment
Sequential
Unscheduled meetings,
(product manufacture) Full-time integrators
Low
Source: Adapted from Andrew H. Van de Ven, Andre Delbecq, and 37
Richard Koenig, “Determinants of Communication Modes Within
Organizations,” American Sociological Review 41 (1976): 330.