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PROGRAM
DAY 1
Introduction
Pretreatment (Ultrafiltration)
Desalination (Seawater Reverse Osmosis)
Day 2
Desalination (Brackish Water Reverse
Osmosis)
Mixed Bed Polisher
PROGRAM
pH 6.5 – 8.5
Total Dissolved Solids (TDS) Max. 600 mg/L
Boron 2.4 mg/L
BWRO Module
BWRO Skid
SWRO Product
Tank
BWRO HP Pump
RO CIP Pump
RO CIP Tank
System Description
BWRO HP Pump
To transfer SWRO permeate to BWRO System
Configuration: 3 x 50%
VFD is installed at BWRO HP Pump to maintain fix
permeate flow ( 80m3/h)
System Description
BWRO Modules
Design Recovery: 85% ( 2 stage)
Each train of BWRO consists of 7: 2 nos. of pressure
vessel ( 7 elements long)
8 inch diameter spiral wound polyamide RO
membrane
Membrane used is Toray’s brackish water RO
membrane, model TM720D-440.
Reject water (relatively low TDS than seawater)
recycle back to UF Filtrate Tank
System Description
Caustic Dosing
NaOH is dosed at BWRO feed water (SWRO
Permeate) to raise its pH
To improve boron and alkalinity rejection
Share storage tank with UF system, 2 x 100% Dosing
Pump is provided
BWRO SKID
PFD
BWRO Permeate
2nd Stage BWRO
Header
Reject
Reference value
BWRO Treated for BWRO train
Quality: < 10 switch over for
ppm of TDS duty
Operation Philosophy: Service
3. BWRO
Reject Valve
close when
BWRO HP
Pump is started
2. BWRO HP
Pump start
ramp up
Operation Philosophy: Service
BWRO
permeate will
be dumped to
Outfall. After 5
mins, check
conductivity
BWRO HP
Pump VFD
modulate speed
to maintain
permeate flow
Operation Philosophy: Service
BWRO
Permeate
conductivity
below set
point,
permeate water
will be
directed to
Desalinated
Water Tank
Operation Philosophy: Shutdown
Parameter Instrumentations
BWRO HP Pump Discharge Pressure Switch Detected by PS-23031A/B/C
Activated
BWRO Module 1st Stage Feed Pressure > HH Detected by PIT-23034A/B/C
BWRO Module 2nd Stage Reject Pressure > Detected by PIT-23036 A/B/C
HH
Differential Pressure of BWRO Module > HH PIT-23034 A/B/C – PIT-23036 A/B/C
Permeate
Dumping,
BWRO Module Product Conductivity > H Detected by AIT-23040 A/B/C recheck
conductivity
1. Close the
BWRO
Permeate
Outlet Valve,
but open
Permeate Off
Spec Valve
2. BWRO HP
Pump VFD
ramp down
slowly.
Operation Philosophy: Shutdown
1. Close
Permeate
Off Spec
Valve
2. Open
BWRO HP Pump Reject
completely stop Valve
BWRO CIP Operation
1st Stage RO
Modules
BWRO CIP Procedures
1st Stage
CIP Inlet
1st Stage
CIP Outlet Open this BWRO
Permeate Drain Valve
(BUV-1005/1105/1205)),
2nd Stage to drain out CIP chemical
CIP Inlet
waste
2nd Stage
CIP Outlet
BWRO CIP Cleaning Steps
Step 2: Soak
RO CIP Pump Stop, allow membrane to soak overnight for
10 to 15 hours
Step 3: 2nd Recycle
Step 4: Drain
Discharge chemical via Cartridge Filter Drain Valves (BAL-
1033 & BAL-1034). Close the CIP Cartridge Filter Outlet
Valve (BUV-1315).
CLOSE
`
OPEN
BWRO CIP Cleaning Steps
Step 5: Flushing
Top up BWRO Permeate into RO CIP Tank. Flushing the
membranes by running RO CIP Pump for 60 to 120 minutes
Check pH (AIT-23051) to ensure chemical is fully flushed
out
DAILY OPERATION
MONITORING &
MAINTENANCE
FOR BWRO SYSTEM
Daily Operation Monitoring
Note: For others parameter, please refer to Alarm Set Point List for details.
BWRO System Maintenance
1.4%
1.2%
If salt passage
1.0%
is continuous
exceed 20%
Salt Passage, %
0.0%
5/25/2017 5/30/2017 6/4/2017 6/9/2017 6/14/2017 6/19/2017 6/24/2017 6/29/2017 7/4/2017 7/9/2017
Salt Passage Normalized, %
Example of Normalized Permeate
Flow
Permeate Flow
82.0
80.0
Ref Data:
Permeate 78.0
flow is about If permeate
Perm Flow, Units
70.0
6/18/2017 6/20/2017 6/22/2017 6/24/2017 6/26/2017 6/28/2017 6/30/2017 7/2/2017 7/4/2017 7/6/2017
Perm Flow Normalized
START UP OF
BWRO SYSTEM
Start-up Procedures
2. At MCC, switch to “Off” mode for all the motor that are stopped
to prevent accidental start during shutdown maintenance.