Академический Документы
Профессиональный Документы
Культура Документы
activity
Audit models,
Guidelines for reporting and implementing
audits for different sectors
Motiva Oy
26.10.2004
Starting of energy audits
26.10.2004
The same targets in every
audit model
• Comprehensive study
• Heating/electricity/fuels/renewables/water costs
and energy consumption
• Results:
• Break down of consumption
• Better understanding about energy costs, energy
consumption etc.
• Proposals for saving measures
Justification
Economy (savings, investments…
Other effects and impacts
26.10.2004
Energy consumption break down Sankey diagram
Nitrogen factory Lighting Com pressed air Air cooling Ventilation Other
260 [kW] 190 [kW] 80 [kW ] 220 [kW] 65 [kW ] 200 [kW]
Electricity
3165 [kW]
2600 [kW]
30 [kW ]
520 [kW]
W ater cooling
Melting 3600 [kW]
1300 [kW]
1380 [kW]
1220 [kW]
26.10.2004
MOTIVA Energy Audit Report
120 000
Electricity
Savings [ECU/a]
100 000 Fuels
MWh/a MWh/a %
ECU/a ECU/a % ECU 80 000 Electricity
Water
60 000
Water
40 000
m³/a m³/a %
ECU/a ECU/a % ECU 20 000
0
Total consumption Total savings Total investments 0 0-1 1- 2- 3- 5-
2 3 5 10
ECU/a ECU/a % ECU
Pay back time [a]
26.10.2004
TAULUKKO 2
YHTEENVETO ENERGIANSÄÄSTÖTOIMENPITEISTÄ
26.10.2004
Energy Analyses in Industry
Report Model (MOTIVA)
7. Saving
measures
6. Process and economy A
5. Process p
services p.
4. Building
3. Consum
ption, TABLE 2
2. Basic info
costs Savings
€
Invest.
€
Pay back
period
TABLE 1
Saving
Cons. Saving Invest. measur. 1
Kauppa- ja teollisuusministeriön
1. Summary now pot. Saving
- text
tukema energiakatselmushanke
DNro: 333/954/93
Päätöksen pvm 30.12.1993
measur. 2
Electr.
JP-TALOTEKNIIKKA :
ENERGY ANALYSES REPORT
- tables 1,2 Fuels : recycling material from clients
- Sankey
Ni tro gen fact ory Co mp ress ed air Ai r co oli ng
Total N2
L igh tin g
stock
chruched aggregate
electr. water natural gas a-powder
compressed cooling N water
2 60 [kW ] 1 90 [kW ] 8 0 [k W] 2 20 [kW ] 6 5 [k W] H2 2 2 00 [kW ] electr.
electr. water electr. air N2 hot air natural gas warter electr. electr. electr.
N a-powder
cooling
warter
H2 2
electr.
water
electr. electr.
electr. E lect ricit y natural gas O2 electr. SO2 compr. air
natural gas O2 electr. SO2 compr. air 3 16 5 [k W]
natural gas natural gas 2 20 [kW ]
5 30 [kW ] 5 0 [k W]
Prehandling Delivering
Prehandling He at recov ery
Delivering
diagram
Tin- Washing Cutting
of raw Smelt Cooling + stock Tin- 2 60 0 [k W]
Cooling Washing Cutting
material ing bath and and 3 0 [k W]
of raw Smelt + stock
hot
combustion compr.air
checking bundling
6 90 0 [k W] He at recov ery bo iler
ing bath and and
lime sand
air
gas compr.air
cooling. cooling
cooling
air compr. air
drying air heat
Savings Raw m ateri al
p repro cess ing
material
4 00 0 [k W] hot
combustion
Di rect pro cess rem ov als
compr.air
1 40 0 [k W]
checking bundling
air water air
€
Na2SO4 air Regen.
copr. air electr. gas compr.air
- process
soda
lime cooling
5 20 [kW ]
block diagr.
W ate r coo lin g
Helsinki 0 1 2 3-4 5-
M elt in g 3 60 0 [k W]
heating water waste heat 1 30 0 [k W]
1 38 0 [k W]
Continued
boiler
5.9.1999 Na tu ral ga s 1 77 30 [kW ]
1 22 0 [k W]
handling
combustion gas
1 06 20 [kW ] Ro om
Company Oy
26.10.2004
Energy audits in industry
Energy audit
• process service systems
• facilities
Energy analysis
• processes
• process sevice systems
• facilities
•Scheduling
•Annual Reports to
•the Finnish
•PES •Plans for energy saving •(requirements of Agreement of Energy Saving)
•Industrial •••potential / targets
•organisations •••shedules•and costs
26.10.2004
Energy efficiency in process services
Example: Load and energy efficiency analyses of compressed
air systems
95
120
90
100
85
Electric load [kW]
80
70 40
65 Week end 20
60
0
time
1 11 21 31 41 51 61 71 81 91 101111121131141151161171181191201
time [s]
Electric load change (15 min average) during a week Idling and working load
26.10.2004
Energy savings potential
found in energy audits (in
industry in Finland)
• Fuels 10-15 %
• Electricity 4-8 % (even lower in process industry)
• Water 10-15 %