OPM Past - Present - Future

1990 … 1997 1998 1999 2000 2001 2002 2004 2006 2008

Datalogix Release Order New Recipes

OPM 11i Mgmt Quality Fusion
First Release / EAM
Release OPM 11 Workbench
of “GEMMS” Oracle Technology
Based on CIMPRO Advanced Stability Oracle
Planning 21 CFR Part 11 Studies
Product (c.1985) Oracle Inventory
& Scheduling
Purchasing
LCF
Acquisition by
Oracle Process
Operations
GEMMS (MES)
1. Global Library
2. Design
3. Conduct
Enter Option

1
 OPM 11i.10 Features
Inventory
• Automatic Lot Numbering
• Update of Lot-Specific UOM
Conversions
• Item Category Defaults
• Process / Discrete Inventory
Transfers (controlled release)
Product Development
• Mass Search & Replace for
Process Execution
• Shop Calendar support
• Terminate Batch function
• Reserve production for sales
order
• Batch Optimization with CAF
Simulation Tool

Optimized Formula

Recipe Validity Rules

• Graphical Recipe Designer
Ingredient Data Optimized Batch
• Computer Aided Formulation Product Targets

Rules & Constraints

 OPM 11i.10 Features
Process Quality
• Quality Workbench
• Stability Studies
• Environmental Monitoring
• Base and Overlay Specifications
• Quality-Driven UOM Conversion
• Mass Results Entry
• Results Association
• Archive and Reserve Samples
• Automatic Sample Record
Creation
• Receiving Inspection Lead Time
Process MRP
• Expiration date calculation
• Auto release suggestions
Purchasing Integration
• New UI for Receiving Multiple
Lots
• Validating lots returned by
customers
Order Management Integration
• Automatic Allocation
Enhancements
• Reserving against Process
Execution
Reservation converted to
inventory allocation
Create Reservation Complete Batch
• Controlling customer returns of
lots/sublots
• Invoicing Internal Orders
 What’s New since 11.10?
• Screen expansions
• Product Development Security
• Item Substitution Lists
• Quality
– Editing Results
– Guaranteed by Manufacturer Results
– Test Selection for Results Association
• New APIs
• MSCA for Process Inventory
Transactions
 11i.10 +
CU1
Screen Expansions
• Production • Process Product
– Batches Development
• Checkboxes for Phantom, – Optimizer
Firm and Finite Scheduled
are displayed – Simulator
• New fields display total – New lab field
quantities
• Quality
– Batch Step Activities
– Samples
– Material Details
– Results
– Inventory Shortages
– Pick Lots
– Batch Steps Lot and Batch display in
header

Spec limits shown based on

folder and responsibility
access
Rearranged fields:
• Tests tab – results identification and
entry
• Internal tab – test quantities and lab
equipment
Create Batch from Sales Order
• Closer integration between OPM and OM
supporting a Make To Order strategy

Pick Release Create Batch reserved to Sales Order

Determine
correct formula
based on Sales
11i.10 +
Order details standalone
 Product Development Security
Secure Critical Recipe Data 11i.10 +
CU1

• Secure Routings, Operations and Recipe

Validity Rules based on Organization,
User and Responsibility
• The Owning Organization must be on a
user’s list of organizations in order to
enable creation/modification
• Otherwise, View-Only mode
 CU1
Editing Results
• Correct a result while testing is in progress or
complete
– Type over the previous value directly on Results screen
• Result entry e-signature is required again
• Result or expression is re-evaluated
– No profile option is needed
• Avoid workaround of voiding a result and adding a
new test replicate
• Does not apply to deleted or associated results or
expression tests
 Guaranteed by Manufacturer
Results CU1

• Skip required tests due to reduced testing or

good supplier performance
• Unrecorded result is guaranteed in-spec
result and treated like Accept with Variance
• Applies to samples of material received or
shipped
 Test Selection for Results
Association
• Configure which results are inherited vs.
retested between samples (e.g. inspect after
batch correction)
CU1

Test is required
for retesting on
child sample
 OPM Mobile Footprint CU1

• Interim Solution -- ship as a patch

– Backported to 11.5.9 or 11.5.10
– Full support through Convergence
• Requires MSCA product license / install
– Utilizes current MWA architecture
– Fully supported within MSCA administration
• TELNET session monitoring
• Mobile messages
• Full LOV support
• Leverages existing public OPM APIs
• OPM functions integrated with MSCA
menus and responsibilities
 MSCA for OPM Transactions
• Intelligent / dynamic • Inventory
UI builds supports – Item Inquiry
– DUOM (Balances)
– Transfers
– Lot controls
– Adjustments
– Location control
• Logistics
– Grade
– PO Receipt
– Pick Confirm
– Ship Confirm
• Manufacturing
– Allocate Batch (Batch
Input / Batch Output)
 Standalone
Effective Ingredients
• Replacement of a single
ingredient for another
• Version update not
required
Label ABC • All usages
End Date: 30-JUN-2006
• E-records/signatures
Replaced with
supported
Label XYZ
Effective Date: 01-JUL-2006
 New OPM Inventory APIs –
• Lot Update API CU3

– Public API to support Lot Update

• Only Lot Create API previously supported
– Ability to update all attributes on Lot Master
• Honors controls enforced through the form
• Inventory Transfers API
– Public API to support Inventory Transfers
• Volume processing of customer transactions
OPM Inventory – Prevent Adjustment
CU2

• Prevent Inventory Adjustment for

material allocations
– New Profile Option to stop inventory
balances being adjusted out when
material is already allocated
– Same concept as preventing Inventory
Movements
Oracle
Process Manufacturing
R12 Preview
 Preview: E-Business Suite
R12
Includes Numerous Fusion Components
• Fusion Middleware Certification
• XML Publisher
• Cross-Application Flows with BPEL
(ex. Retek to Oracle Financials)
• Integration with Data Hubs
• New User Interface
New Background
Pattern

New
Icons

New
Colors

New
Fonts

New
Buttons
 Oracle Process Manufacturing –
R12

Common Inventory Process New Product Development

- Dual unit of measure control - S88 Compliant Org Structure
- Advanced lot control - Item Revisions
- Material status - Least Cost Formulation
- Enhanced inventory allocation rules - Ingredient Substitutions
- Migration Scripts
- Views for historical data Expanded Shop Floor Capabilities Process Manufacturing Execution
- Item Revisions
Process Quality - Reservations
- Enhanced receiving inspections through Discrete Quality Plan - Move orders
- Corrective action request and processing - More MSCA transactions

Process Costing Process Operations

- Subledger Accounting replaces MAC - Batch Journal
- Dispensing and Pre-weigh
Process Planning - Label Management
- Unconstrained ASCP replaces P/MRP - Deviation Management
- Oracle Work Day Calendar replaces OPM Shop Calendar - Improved UI/ Processing instructions
- Discrete Forecast replace OPM Forecast – APIs available
 Oracle Process Manufacturing
(continued)

Logistics for Process Industries Oracle E-Records

- Dual unit of measure control - Self service web applications enabled
- Organization specific DUOM - Mobile supply chain enabled
- Reservations
- Pricing on Secondary UOM
- LPN Support with WMS
- Create Batch from Sales Order Line
 What is Inventory Convergence?

Process
• Variable Ingredients, Co-products
• UOM are Material Specific
• Grades, Potency, Shelf-life
• Makes “STUFF”
Discrete
• Components, End Item
• UOM are Each & Piece
• Serial Numbers, ECN’s
• Makes “THINGS”

Oracle Inventory
 Convergence at a Glance:
Before
Order Management Procurement ASCP

OPM Inventory Discrete Inventory

OPM OPM OPM

WIP Costing Quality
Production Costing Quality
Convergence at a Glance: After
Order Management Procurement ASCP

Oracle Inventory

OPM OPM OPM

WIP Costing Quality
Production Costing Quality
 Summary of Functionality Gains
for Process Users
• Central item master
• Vendor-Managed and Consigned Inventory
• Warehouse Management Additional License
• Mobile Supply Chain Applications Additional License
• Flexible account mapping with Subledger
Architecture
• Additional Lot Management Transactions
– Lot Merge
– Lot Split
– Lot Translate
– Flexible Attribute Definition
– Attribute Inheritance
 Common Inventory Features
• Dual unit of measure control for any item
• Material Status replaces Lot Status
• Enhanced Lot Model replaces Lots and
Sublots
• Designation of Inventory Grade
• Maintain separate inventory organizations
– Process-Enabled orgs let you maintain recipes,
produce batches and use Process Costing
– WIP-Enabled orgs let you maintain BOM’s,
complete jobs and use Discrete Costing
– WMS can be used for all orgs
• Calculate ABC ranking for Cycle counts
Process Product Development
with Common Inventory
• R&D Lab becomes Inventory Organization
• Experimental Item becomes Engineering
Item
• Item Revision in Formulas and Recipes
• Profiles Being Converted to Parameters
(e.g. Yield Types, Version Control, Default
Status)
• Enhanced Processing Instructions with
Process Operations
 Process Quality with
Common Inventory
• Enhanced receiving inspection based on sample
group disposition
• Quality Lab becomes an Inventory Organization,
different from R&D Lab
• Item revision in specs, samples, and stability
studies
• Results traceability through lot split, merge, and
transfer transactions
• Material status and grade updates from parent
lot to child lots
• Profiles being converted to Parameters (e.g.
spec version control and matching, optional
 Process Execution with
Common Inventory
• Reservations
– Guarantee of available inventory
– High Level ,Detailed ,‘Partially Detailed’
– Detailed reservations will replace the ‘pending lot allocations’ for
ingredients currently used in batches
– Automatic creation of detailed reservations will use picking rules
• Move Orders
– Document to control movement of inventory
– Useful for controlling the movement of material to the shop floor or
a production staging location (supply subinventory and/or supply
locator) prior to consumption by a batch
– Integration with WMS
• Profiles Being Converted to Parameters
– Replaces the GME profiles (e.g., control over whether to
backflush resource usage, date validations, etc.)
Costing with Common Inventory
• SLA replaces MAC
• Implementation notes on the relationship between
MAC features and their SLA replacements will be
provided.
• Documentation on how to set up account derivation
rules for users will be available

• Financial Integration (FI) is obsolete since

SLA takes care of data push to GL
• Existing OPM Costing with changes to
support converged inventory model
– Discrete Costing to ignore process
organizations
– Costing changes to support Process/Discrete
transfers
 Plant to Enterprise Strategy
Paper batch records, Electronic batch records, process- Electronic batch records,
material-centric, minimal centric, low-med shop floor decentralized plants, highly
automation and manual automation, standardization and automated, accept costs of
data entry data visibility across plants maintenance of interfaces

Devices
Devices 3rd Party Integration
Oracle Edge Server
Process MES
Operations Web Services

OPM OPM OPM

OPM OPM + Process OPM + integration

Operations other MES
Existing Process Process Instructions & SOPs, APIs and Web Services
Manufacturing Suite Dispensing, Nonconformance Mgmt., enable integration based on
Electronic MBR and CBR, Mobile, S95
Labeling, Device Integration

Offering Choices for Various Manufacturing Needs

 Operator Workbench
User is stepped through
instructions and tasks

Direct link to SOPs

spillsop.doc

One Click Access to

Transactional Forms:
-Material transactions
-Process Parameters
-QC Samples
-Resource Transactions
-…and others
Configurable
acknowledgement:
-Optional
-Required Acknowledgement
-E-Signature(s)
Dispensing / MES functionality

Read Values Direct

from Devices

Generate Labels
 Operator Workbench

Access to SOP

One click access to

Transactions

Deviation Tracking
 What Process Operations
Adds…
• Dispensing / Pre-Weigh
• Nonconformance Management
• Actionable Processing Instructions
• Integrated SOP Links
• Electronic Master and Control Batch Records
• Labeling – dispensing, RM, product, samples
• Device Integration – scales, process resources
• Mobile Transactions for Shop Floor Operators
• Streamlined E-Signatures (E-Initials)
Additional License
• Production Operator Friendly User Interface
 Least Cost Formulation
Optimize Costs while Managing
Variability • Minimizes cost
Least Cost Formula
An annual 2% - 10% Item Weight Cost Silicon • Utilizes on-hand
----------------------------------------------------
savings of the total SOLID SOW-3 825.07 0.3080 2.7500
inventory
CRUSHED CASTINGS 329.31 0.3100 9.5000
value optimized can CLIPPED ALLOY 4.38 0.3200 0.6000
• Plans production
be achieved by COPPER HARDENER 36.22 0.3800 0.0000
• Plans procurement
NICKEL HARDENER 5.03 2.0600 0.0000
implementing LCF. GATES & SPRUES 800.00 0.4800 12.0000
---------------------------------------------------- • Enforces product
Gross: 2000.01 LB 765.73466 7.49997025 specifications

Product
Potential
Specification
Ingredients
Regulatory Composition

Quality
Generates Lots 100 – 150
Nutrients Chemical
Superior Ownership Experience
• R12 Migration Scripts for Common
Inventory
– Retain or change your organization
structure
– Updates the item master for new item
attributes
– Updates references to the new item
master and organization master.
– Transfers inventory balances.
– Transfers lot and sublot information
– Transfers other master data for lot status,
quality grades, etc.
 Fusion Timeline
Oracle Fusion Roadmap
Fusion Application Suite
Industry Transaction Databases
Fusion Data Hubs
First Fusion Apps
Service Repository for active usage
by customers and partners
Service Repository UDDI enabled
Data Hubs
Business Activity Monitoring
Service inventory and categorization
Fusion Architecture complete
Fusion Middleware certification for
Oracle, PeopleSoft, JD Edwards, Retek
Customer Milestones
Achieve SOA compliance
2008 Differentiate your company by
composing custom apps/processes
Extend service usages for innovative
processes
2007
Adopt Fusion Apps
2006 Upgrade to newer releases if desired
Execute steps to deploy your own SOA
roadmap
Deploy Fusion Middleware to meet
business challenges
2005
Build process composition skills
Get Acquainted with SOA
Begin to build IT skills around SOA