Project Final Presentation

1kw Induction Heating Using Resonant

Technique

Supervised by Presented by

Prof.Tehzeeb ul Ammar Khalid

Hassan
(Bsee01133101)
Road Map

 Objective
 Problem statement
 Theoretical background
 Components selection
 Flow diagram
 Proteus simulation
 Hardware implementation
 conclusion
Objective

 Our objective is to design an induction heater using resonant

Technique
Problem Statement

 We have to make an induction heater to enhance efficiency by

reducing time, cost and power losses.
Literature Review

 Non-contact heating technique

 Uses high frequency phenomena

 Transformer mechanism

 Skin effect

 Highly efficient Induction heater

 Basic Structure
Power High Working
Rectifier LC tank Load
source frequency coil
inverter

Feedback
Components Selection
Components Selection

 Microcontroller:

Arduino Nano 3.0

Components Selection

 MOSFET (IRF 740)

 MOSFET gate driver circuit (IR 2110)

Components Selection

 Optocoupler (OP07)

 Power Diode (10A10)

Components Selection

 Work Coil (4mm 5 turns)

 Flow Diagram
 5V

Feedback
Microcontroller

5V
Logic Optocoupler
supply
Gate
voltage
Vcc=12V
IR2110 IR2110

LC Tank
Supply
&
Vp
Work
313V H-BRIDGE coil
Proteus Simulation
Inverter supply(Bridge Rectifier)

Rectifier Simulation
Inverter supply(Bridge Rectifier)

Rectifier Output
Inverter (MOSFET H-bridge)

Inverter simulation
Inverter (MOSFET H-bridge)

Inverter Output
Inverter with LC tank & Work coil
(transformer)
Inverter with LC tank & Work coil
(transformer)

LC Tank Output
Hardware Implementation
Arduino Nano 3.0
 Pin configuration
 Output pins
 D3 for pwm 1
 D4 for ~pwm 1
 D5 for pwm 2
 D6 for ~pwm 2
 Input pins
 Pin 2 D0
 Supply Voltage
 Pin 27 +5v
 Ground
• Pin 29 GND
Mosfet’s gate driver circuit (IR2110)
H-bridge gate driver Circuit
H-bridge gate driver Circuit
(Hardware)
Inverter supply (Rectifier)
𝑉𝑝𝑒𝑎𝑘
 𝑉𝑟𝑚𝑠 = 𝑉𝑑𝑐 =
2
2×𝑉𝑝𝑒𝑎𝑘
 𝑉𝑎𝑣𝑔 =
𝜋
 𝑉𝑝𝑝 = 2 × 𝑉𝑝𝑒𝑎𝑘
1
 𝑇=
𝑓

 𝑉𝑝𝑒𝑎𝑘 = 220 × 2 = 313𝑉

 𝑇 = 20𝑚𝑠
Inverter supply (Rectifier) Hardware
H-Bridge inverter circuit diagram:
H-Bridge inverter circuit diagram
(Hardware)
 LC Tank circuit

Inductive reactance X𝐿 = 2𝜋𝑓𝐿

Capacitive reactance X𝐶= 2𝜋𝑓𝐶
1

When circuit is at resonance

1
2𝜋𝑓𝐿=
2𝜋𝑓𝐶
2
1
𝑓 =
2𝜋2𝜋𝐶𝐿

1
Resonance frequency 𝑓=
2𝜋√𝐿𝐶
LC Tank Hardware
Work coil:
conclusion
 In this project we focus on improving the efficiency of induction heating process
by reducing the losses and limit the time. We use very high frequency AC and
pass it through inductive coil to generate changing flux which produce heavy
currents in metallic object and create electrical resonance in this object to
produce skin effect. We design this project at a range of frequencies keeping the
supply voltage fixed because every work piece has different resonance
frequency. We locate resonance frequency of the working piece with the help of
coupling transformer feeding the LC tank using PLL logic.