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Seminar on
Technology Solution for Environment Upgradation
Dr. S. R. Wate,
Director
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Problems in SMEs
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Common effluent treatment plant (CETP)
• CETP is concept of treating effluents by means of a collective effort mainly for a
cluster of SMEs units.
• Concept is similar to the Municipal Corporation of cities and towns treating sewage
of all the individual houses.
Objectives of CETP
The major objectives of CETP while protecting the environment include,
• Achieving ‘economy of scale’ in waste treatment, thereby reducing cost of
pollution abatement for individual industry.
• Minimizing problem of lack of technical assistance and trained personnel.
• Solving the problem of lack of space in the individual industry as centralized
facility can be planned in advance to ensure that adequate space is available.
• Homogenization of wastewater for heterogeneous industrial cluster.
• Reducing the problems of monitoring by the regulatory bodies.
• Organizing the disposal of treated effluent & sludge.
• Improving the possibilities of recycle/reuse.
• Improving public image & employer morale.
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STATEWISE OPERATIONAL CETPS IN INDIA*
Sr. no. State No. of CETP Flow, MLD
1. Andhra Pradesh 3 12.75
2. Delhi 15 133.2
3. Gujarat 28** 500.35
4. Himachal Pradesh 4 1.1
5. Haryana 1 1.3
6. Karnataka 9@ -
7. Madhya Pradesh 3 0.9
8. Maharashtra 23# 173.35
9. Punjab 4 57.7
10. Rajasthan 2 71.15
11. Tamil Nadu 36 44.4
12 Uttar Pradesh 2 70
Total 130 1066.20
Source: *Central Pollution Control Board Report on Performance Status of Common Effluent Treatment
Plants in India, October 2005.
**Gujarat Pollution Control Board, 2010 .
@Karnataka Pollution Control Board, 2012.
#Maharashtra Pollution Control Board, 2012.
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Approach for designing CETP
• Quantity of wastewater generated.
• Characterization of wastewater.
• Disposal of sludge.
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What SMEs look for in wastewater management
• Environmental compliance.
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SETTING UP CEPTS WHAT EXPERTS NEED TO LOOK INTO - SELECTION CRITERIA
Life cycle cost
This includes installation costs and operation costs, which are usually capitalized over the life
of the project to provide a common basis for comparing different options.
Cost-effectiveness
Expressed as a unit cost to provide a basis for comparing different options (Rs./m3). For
example, economies of scale often reduce the unit cost of treating wastewater but are not
necessarily cost-effective if wastewater flows are not high enough to allow the technology to
perform optimally.
Reliability
Measure of how well a system performs in relation to expectations without breakdowns or
failure to treat wastewater to meet water quality objectives. Reliability also is associated with
simplicity of operation and ease of maintenance. Reliable systems that require highly skilled
operators and careful maintenance would be less appropriate.
Simplicity
• Simplicity of operation and ease of maintenance. This is highly desirable for
CETPs designed for SMEs.
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• Contd…
Performance
This is usually measured in terms of percent removal or may be expressed as typical treated
effluent concentrations required to meet water quality objectives by a particular treatment
option or combination of options.
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Adaptability to upgrading
This may or may not be a significant consideration for CETPs designed for SMEs,
depending on local conditions.
Contd…
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Energy utilization
Generally, options that require no or low energy are preferred for CETPs designed for
SMEs to those that are energy intensive.
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Selection of technology based on influent quality for CETP
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CETP:Jeedimetla (Heterogeneous effluent, CETP;Ranipet (Tannery effluent)
pharmaceuticals & textiles etc)
Discharge Discharge
Equalized Tertiary Equalized Tertiary
Standard into Parameter Standard into
Parameter effluent effluent effluent effluent
ISW ISW
pH 8.8-8.3 7.9-8.0 5.5-9.0 pH 7.7-8.2 6.6-6.7 5.5-9.0
SS 752-848 86-96 100 SS 2015-2459 45-50 100
COD 10200-14400 876-960 250 COD 7480-9898 122-130 250
BOD 4050-5380 68-88 30 BOD 2545-3068 10-12 30
TDS 35368-39218 15063-16800 2100 TDS 19856-2115 13209-13245 2100
All values are expressed in mg/l, except pH.
ISW-Inland Surface Waters.
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Performance of primary, secondary and tertiary treatment
Performance Treatment option Efficiency (%)
High Chemical precipitationbio-oxidationchemical BOD : 84-93
precipitationsand filtration activated carbon COD : 80-90
adsorption SS : 77-98
Chemical precipitationbio-oxidationsand
filtrationdual media filtration
Chemical precipitation (3 stage)media
filtrationactivated carbon adsorption
Ozonationbio-oxidationsand filtrationactivated
carbon adsorption.
Moderate Electro-coagulationbio-oxidationchemical BOD : 68-79
precipitationsand filtrationactivated carbon COD : 60-73
adsorption. SS : 64-78
Low Bio-oxidationsand filtrationdual media
BOD : 56-70
filtrationactivated carbon adsorption
COD : 48-65
Chemical precipitationsand filtrationactivated
SS : 52-74
carbon adsorption
Catalytic oxidation BOD : 24-25
COD : 21-23
SS : 56-60
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Permeate recovery in 2-4 stage of reverse osmosis system
RO IV 85 97
Stages of reverse osmosis
RO III 84 92
RO II 65 80
40 50 60 70 80 90 100
Permeate recovery, %
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Ranking of technology options
Selection of an appropriate treatment option for optimum performance
with due consideration to investments requires comparison of different
options with respect to certain criteria.
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ISSUES & CONSTRAINTS IN CETP OPERATIONS
Development programmes for water and chemicals recovery through adoption of advanced oxidation
and membrane filtration process.
Utilization of sludge/solids as raw material for construction activities after ascertaining its properties.
Induction of energy efficient technologies particularly in oxygen transfer in activated sludge process
(diffused aeration systems), gas transfer, solids separation and thermal decomposition .
Replacement of major energy intensive electrical components with high efficiency motors for aerators,
blowers, pumps and centrifuges eg variable-frequency drives.
Installation of SCADA (supervisory control and data acquisition) based systems for better operational
and management control of the CETPs.
Combined heat and power (CHP) or cogeneration as an option to reduce solids and generate
energy/power (eg. turbines, micro-turbines, internal combustion/reciprocating engines, steam
engines/turbines, and fuel cells). 22
OPPORTUNITIES IN CETPS
• Development and optimization of new methods and process configurations for resource
effective wastewater treatment.
• Development of new methods process configurations for water production from wastewater.
• Development of low cost and wastewater specific membranes for water reuse/reclamation.
• Concentrate/reject treatment and disposal strategies for zero liquid discharge schemes.
Contd…
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• Development of energy efficient advanced oxidation for organic and recalcitrant
compounds in wastewater.
• Alternative disinfection systems for wastewater including ozone, UV, chlorine dioxide and
gaseous/liquid chlorine.
• Improvements and cost reductions in thermal processes for chemicals and energy recovery
such as evaporation and plasma incineration.
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Conclusion
• A worldwide trend toward acceptance of the concept of reuse is currently
observable, as water shortages have intensified. This should aim at increasing
in the use of multiple water reuse practices.
• New technologies offering significantly higher removal rates are being
designed and implemented. Membrane technologies, which were formerly
restricted to water desalination applications, are now being tested for the
production of high quality water for indirect potable reuse, and are expected to
become the predominant treatment technologies in the near future.
• In the field of sludge reclamation and reuse technologies, increased attention
is being devoted to the production of sludge that is clean, has less volume
and can be safely reused. Developments in this area have been slower than in
the field of wastewater treatment, but a number of new technologies have
emerged, including high-solids centrifuges, plasma incinerators. Sludge land
filling and incineration continue to decrease due to stricter regulations and
increased public awareness. The current trend should be in the direction of
more reuse opportunities. Volume reduction with a view to decreased disposal
requirements is also an ongoing concern.
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