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(Example)
1
• Design a rotor(impeller) of a radial water
pump for the following given values
2
• The Specific speed for the pump is calculated from the
following formula for the given values
n Q 1450 0.0833
ns 3 4 34
22.3
H 50
• After finding the specific speed the shape of the impeller can
be decided using the following table.
QgH
P
o
• The overall efficiency, ηo, for a single stage, single entry,
radial pump can be read from the figure below to be ηo = 0.85.
4
(Source: Centrifugal Pumps, Johann Friedrich Gülich, 2nd ed)
5
• Shaft diameter can be found using the following formula
16 T
ds 3
t
• The torque can be calculated as it follows:
P P 55000
T 362 Nm
2n 2 1450 60
• The allowable shear stress for most of the shafts is in the range
between 40 -60 N/mm2. Thus the shaft diameter becomes:
d h 1.2 d s 50 mm
6
• The eye diameter (D1) can be calculated by assuming inlet
number . The radial velocity at the inlet is given by:
Com 2Y
• The volume flow rate at the suction end is given by:
Q ' Com
4
D2
1 d , Where Q '
2
h
Q
V
• Calculating for the eye diameter,
4Q
D1 d h2
Com V
• The volumetric efficiency is given by:
1 0.287 0.287
1 , 1 , 1.0362, or ,V 0.965
V 2 3
ns 22.32 3
7
• The inlet number can be found from the following table.
Guidelines to choose ε
8
• From the table, 0.08 0.13, for ns 22.3
• Thus, D1 becomes,
4 0.0833
D1 0.052 0.173m 0.175m
4 0.965
9
The outer diameter D2 can be calculated using:
1) The head coefficient (ψ)
gH
U 22 2
D2n 2 gH
U2
60
60 2 gH
D2
n
The head coefficient for different type of pumps is given below.
ψ Pump Type
0.7-1.3 Radial Impeller
0.25-0.7 Mixed-flow impeller
0.1-0.4 Axial Impeller
10
• Choosing ψ = 1, U 2 31.32 m / s, and
D2 0.412m
1 4
2) The specific diameter (δ) 12
2 gH 2Y
2 2 2
U22
n D
Cm Q Q 4Q
U AU D 2 2 D 3n
Dn
4
The specific diameter becomes,
1 4 2Y
1/ 4 1/ 2
4Q 1.05D2Y 1 / 4
12 2 2 2 2 3
n D D n Q1 / 2
11
• D2 becomes, D2
1.05gH / Q
2 1/ 4
6.5
D2 0.397m
1.059.81 50 / 0.0833
2 1/ 4
D2 = 0.4m
12
Cordier Diagram 13
• Blade width b1
Q' Q
b1
D1Com V D1Com
0.0833
0.039m 40mm
0.965 0.175 4
0.0833
b2 0.0199m 20mm
0.965 0.4 3.45
14
15
• Blade angle β0
Com C
0 tan 1 tan 1 om
U1 D1n
4
tan 1 16.75
o
0.175 1450 / 60
• Number of blades
2
Z 7, Stepanoff approach
3
D1 D2 2
Z k sin 1 , taking the value of k 7
D2 D1 2
Z 6
16