A NEW WAVE IN PCB PROCUREMENT

About Us
• RUSH PCB Inc is your source for high quality Printed
circuit boards.
• Prices are among the best in the industry
• Committed to quality and customer satisfaction
• Our staff engineers work with our customers throughout
the initial design
• We believe that the right tools and a committed
workforce are essential to quality and long-term
success.
• We will continue to implement the latest technologies
 MATERIAL CAPABILITIES FOR RIGID PCB
Laminates per IPC-4101
• FR-4,
• FR-5,
• FR-406,
• FR-408,
• FR-410,
• Nelco,
• Getek,
• Polyimide,
• Teflon,
• Rogers 4000 series,
• Rogers TMM series to name a few.
 PRINTED CIRCUIT BOARD PRODUCTION:

•Single & Double sided(FR4 130Tg & 170Tg, Polyimide, Teflon, BT, &
Rogers
• Multi Layer Next Day. (2 to 30 Layers)
•Multi Layer(FR-4, G-Tek, Polyimide, Kapton, FR-4 170tg, Teflon).
•Multilayers for PCMCIA applications(Smart Cards).
(8 Layers with finished thickness of 0.024”).
•Multilayers for Flash Card applications (Smart Cards).(4 Layers of
finished thickness of 0.012).
•BGA (Flip Chip)/ Substrate -- 3 mil Trace width and 3 mil Air gap.
•Tab & Route, Scoring,, Control Impedance and Dielectrics.
•Selective & Wire Bondable Gold.
•Soft and Hard Gold Body, Electroless Nickle and Gold.
•SMOBC, LPI, Blind & Buried Vias.
Maximum Board Size 22 x 35
Maximum number of Layers 30
Maximum Board Thickness 0.250
Minimum Board Thickness (4 layers mask to mask) 0.012 Thickness Tolerances
Minimum Inner layer Core Thickness 0.004
Minimum Dielectric thickness 0.003
Maximum Inner Layer Base Copper Weight 5 Oz
Minimum Inner Layer Base Copper Weight 1/4 Oz
Maximum Outer Layer Base Copper Weight 6 Oz
Minimum Outer Layer Base Copper Weight 1/4 Oz
Minimum Trace Width 0.003 Minimum Air gap (Space between Traces) 0.003
Minimum Finished hole size 0.004 Laser Drill
Maximum Aspect ratio 10 to 1
Standard Plated Thru hole size tolerance +/- 0.003
Minimum Plated Thru hole size tolerance +/- 0.002 Minimum outline dimension
tolerance (Special case +/- 0.003) +/- 0.005
 Probe Card

Probe Card

Burn in Board
Impedance Control Board

Socket Board
Hi-Fix Board
 Leakage board
Impedance board

Junction board Memory

Burn in Board

Mother Board
HDI(HIGH DENSITY INTERCONNECT) –

Ultra fine-geometry multilayer PCB constructed with

conductive microvia connections. These boards also
usually include buried and/or blind vias and are made
by sequential lamination.
BVH is necessary in the electronics industry which
demands smaller and smaller via holes to allow High
Density Interconnection for high tech products.
What is blind via hole?
Blind via hole is formed to connect an outer layer
with inner layers of multilayer Printed Circuit Board
without penetrating the entire board.

What is buried via hole?

Buried via hole is formed to connect
within inner layers of multilayer
Printed Circuit Board without
extending to outer layers.
 FLEX MATERIAL SELECTION
Polyimide Thickness 0.0005" (12 um), 0.001" (25 um), 0.002" (50 um),
0.003" (75 um), 0.005" (125 um)

Copper (thickness) 0.25 oz. (9 um), 0.33 oz. (12 um), 0.5 oz. (17
um), 1 oz. (35 um), 2 oz. (70 um)

Copper Foils (rolled-annealed) Polyimide, Polyester, LPI (liquid photo imageable),

PIC (photo imageable cover coat)

Stiffeners FR-4, Polyimide, Metal, or customer supplied

Thermo-bond Adhesives Acrylic, Phenolic Butyral, Modified Epoxy

Surface Finishes Solder (hot air leveling or tin/lead plating),

Electrolytic Soft Bondable Gold, Hard Gold, ENIG
(electroless nickel immersion gold), Entek 106A, &
Immersion Tin
 FLEX PROCESS CAPABILITIES & TOLERANCES

Minimum Trace/Space 0.0015"/.002" (0.33 oz.)

0.002"/.0025" (0.5 oz.)
0.003"/.0035" (1 oz.)
Minimum Via Hole Diameter (before 0.006" (NC Drill)
plating) 0.002" (UV Laser)

Minimum Blind Via Diameter 0.004" (UV Laser)

(before plating)

Trace to Edge Distance 0.010" (NC Route)

0.008" (Die Punch)
0.001" (UV Laser)*
Trace to Edge Tolerance 0.005" (NC Route)
0.003" (Die Punch)
0.001" (UV Laser)
Cover Layer Aperture Positional 0.005" (Cover Film)
Tolerance 0.002" (LPI and PIC)
0.001" (Laser Ablation)**

* Trace to edge distance should be greater than 0.003" for proper copper
insulation ** Laser defined apertures created by ablating cover layer material
 ADVANTAGES I
Performance Not Promises

• Mass Production Quality Prototype Circuits

• Single & Double-sided, Multi-layer, and Rigid-flex Designs

• HDI (high density interconnect) Technology

• Lead-free Compliant

• UV Yag Laser Systems

• Fine Line Copper Etching

• Burr-free Parts Using Punching Dies

 ADVANTAGES II
Performance Not Promises

• Minimal Adhesive Squeeze-Out

• On-Time Delivery

• Emphasis on Technology Improvement

• Proven Track Record

 THE NEW PARADIGM

• END TO END SOLUTION FROM DESIGN TO MASS

PRODUCTION

• TIME TO MARKET USING 24 HOURS QIUCK TURN

PROTOTYPES

• MULTIPLE SOURCING THAT ACTS AND FEELS LIKE A

SINGLE SOURCE
 OUR GLOBAL STRATEGY

IS TO CHANGE THE PARADIGM OF PCB

PROCUREMENT TO ONE OF VIRTUAL
MANUFACTURING THROUGH HIGH VOLUME
PRODUCTION, VALUE ADDED SERVICE,
EXCELLENT QUALITY AND DELIVERY AT
COMPETITIVE PRICES
 WHAT DIFFERENTIATES RUSH PCB INC

• END TO END SOLUTION – QUICK TURN

PROTO TO HIGH VOLUME PRODUCTION

• TECHNICAL LEADERSHIP IN A TIME TO

MARKET APPROACH

• WELL POSITIONED FOR RAPID GROWTH

 CURRENT CUSTOMERS
• Flextronics –

• NASA –

• FIBIT –

• DMEA – DEFENSE MICROELECTRONIC

• AURORA –

• IGT – Gaming Technologies

• INTERSIL
• SALE 2011 • SALE 2012

• REVENUE $5.50 • REVENUE $5.95

MILLION MILLION
• ADDED 130 NEW • ADDED 150 NEW
CUSTOMERS
• CUSTOMERS
• FACTORY LOCATED IN THE HEART
• OF SILICON VALLEY SAN JOSE CA.
• TOTAL EMPLOYEE MFG. PLANT:60
• INSIDE SALES: 4
• OUTSIDE SALES: 4
• ACCOUNTING: 3
• ENGINEERS – 7
• Here are customer comments:
• Hi Team,“Ricky at RUSH PCB Inc actually has great
pricing on flex/rigid combo boards given the lead-time,
quality and the jumping through hoops we put him
through. He turns quotes for us amazingly fast, works
with stop/start and engineering files. It is not just a
pricing reason why we use him. I have benchmarked
his pricing against 3 to 5 other shops, including Plexus
preferred supplies. And he has the best overall pricing
for the service.” Have a great weekend! Susan Osborne
Senior Buyer
• Ricky/Roy,
You guys are an incredibly quick, professional and reliable service and
I recommend you at every opportunity inside my company (we are
growing very quickly).
Your turn around on these boards is greatly appreciated. It is a direct
contribution to our manufacturing capability. I will be happy to point
you to some press releases when this product goes to market and
show where you guys added in.
The design was not easy to build with laser drill, 3 mil line and
spacing, control impedance.
• Also, last 60K pcs are working great.

Much appreciated.
Regards,
Joe
Senior Design Enginner
2151-20 O’Toole Ave

San Jose, CA 95131

Tel: 408-496-6013

Fax: 408-988-7424

Email: sales@rushpcb.com

URL: http://www.rushpcb.com