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Soap
A cleansing agent
Soap
Definition
Sodium and Potassium salt of higher fatty acid are called soap.
Soap comprises the Sodium or Potassium salts of various fatty acids,
but chiefly of Oleic, Stearic, Palmitic, Lauric, and Myristic acids.
• Toilet soap
• Transparent soap
• Marine and industrial soap
• Floating soap
• Soap powder
• Shaving soap
• Medicated soap
• Carbolic acid soap
• Neem soap
• Metal soap
Soap
Raw Materials :
Glycerides
Costic soda
Reactions :
Manufacturing process
• The raw fats and the catalyst, zinc oxide, are blended and introduced to
the bottom of the hydrolyzer in which steam is passed for heating the
charge.
• The fatty acids are discharged from the top of the hydrolyser, collected in
a flash tank called decanter.
• From the bottom of the hydrolyser fatty acids are passed to evaporators to
crude glycerol.
Soap
• The fatty acids are led through a heat exchanger to a high vaccum still
and distilled.
• Then the bar flakes are passed to hot pressure pump, which passes to
heat exchanger.
• Then it passes to flakes tank removes steam and goes freezer with air.
Soaps
. Lower the surface tension of water. So soaps wets the surface of a fabric
due to decrease in surface tension of water. Soap is made up of molecules with
two very different ends. One end of soap molecules love water they are hydrophilic.
The other end of soap molecules hate water - they are hydrophobic. Hydrophobic
ends of soap molecule all attach to the oil. Hydrophilic ends stick out into the
water. These drops of oil are suspended in the water. It causes drops of grease and
dirt to be pulled off. These drops are washed away
DETERGENT
• Anionic detergent
• Cationic detergent
IONIC • Amphotericdetergent
SURFACTANTS:
Surfactants are chemically similar to soaps, the primary difference being
that detergents are synthetically manufactured whereas soaps are prepared
from natural products specifically the saponification of fats and oils. As
such, surfactants represent the primary cleaning agent in detergents.
BUILDERS:
The presence of hard water cations predominantly magnesium and
calcium--greatly reduces the cleaning effectiveness of surfactants. The
hard water ions possess positive charges and bind to the negatively
charged surfactant molecules, effectively rendering them inactive.
Detergent manufacturers consequently incorporate builders into detergent
formulations. The builders serve as water softeners that bind the hard-
water ions such that they do not interfere with the surfactants. Many
laundry detergents once contained sodium tripolyphosphate, or STPP, as a
builder.
INGREDIENTS:
BLEACHING AGENTS:
Detergents that contain “chlorine-free” or “color-safe” bleach probably
contain sodium percarbonate or sodium perborate. In warm water, these
compounds decompose to release hydrogen peroxide, a mild bleaching
agent.
ENZYMES:
Many of the stains on clothes and dishes exhibit very low solubility in
water. Enzymes, which are proteins that break down various chemical
compounds, greatly facilitate the cleaning process by converting insoluble
compounds such as fats, oils and starches into water-soluble species.
FILLERS:
Fillers are the materials that add bulk to the detergent product. In the case
of powdered detergent, the most common filler is sodium sulfate, whereas
liquid detergents typically contain water and/or alcohol.
DETERGENT manufacturing Process
ALFOL • Aluminium metal powder, hydrogen and ethylene are allowed to react
under high pressure to produce aluminium triethyl
• Aluminium alkyls obtained by polymerizing with ethylene are oxidized
Hydrogen Ethylene
Aluminium
Activation Hydrogenation Ethylation Polemerization
Powder
Solvent Recycle
Aliuminium Triethyl
Aluminium Alkyls
Alum Solution
All-Purpose Cleaner:
Either form of detergent can be used to clean tiles, floors, counters, tubs and
toilets.
Oil Spills:
Powdered detergent can absorb oil that's spilled on a garage floor or on the street.
Bubbles:
Mix laundry detergent and water together to make a cheap and homemade bubble
solution for bubble guns
Stain remover:
Stain on any cloths or in carpets can easily be removed by the powdered
detergent.
Others:
Detergent are also handful for weed and moss killer, Drain clog remover, natural
bug repellant, kitchen and bathroom cleaner etc.
BIODEGRADABILITY