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Air Conditioning

Daikin EWAD-BZ & EWYD-BZ Applied Systems

Refrigeration

Safeties

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Grade of safeties
• Unit safety
• Circuit safety

All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 2
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Unit safety

1. Complete unit will stop

1. Flow switch problem
2. Freeze up prevention ( does not stop, prevent/unload )
3. ANTI - Freeze up protection ( stop )
4. Phase Voltage Monitoring (PVM) or Ground Protection Failure (GPF)
5. External alarm ( option)
6. Probe failure

All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 3
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Unit Safety
1. Flow switch problem during operation
1. Failure if flow is not within specification
2. Same function if unit is switched OFF ( no )
Flow switch

On

Off

30 sec Anti recycling timer 30 sec Anti recycling timer 30 sec Anti recycling timer 30 sec

Auto reset Auto reset Auto reset

Manual reset

All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 4
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Unit Safety
Every load up timer
1. Freeze up prevention 7% upload

Compressor capacity Keeps operating at

25%

Setting controller

Set point 3°C

Difference 1°C

Leaving water Every X sec load

Setpoint + difference Down 7%

4°
Setpoint
C
3°
C

All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 5
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Unit Safety Setting controller

Set point 2°C

1. Freeze up protection Difference 1.4 °C
1. Failure only once allowed

After manual reset unit starts

Set point + Difference

Dead band
Set point

Alarm area

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Unit Safety
1. Reverse phase protection

Protection on the unit, NOT on the compressor !

Check phase sequence on the compressor !

All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 7
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Unit safety
1. External alarm (optional)
example: fire alarm

All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 8
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Circuit safety
1. Circuit with the safety will stop:
1. Mechanical high pressure switch
2. High pressure transducer
3. High discharge temperature
4. Mechanical low pressure switch
5. Low ambient failure
6. Low suction pressure failure
7. Low oil pressure differential
8. High oil pressure difference
9. Low pressure ratio
10. Compressor overload or motor protection
11. Failed pre-purge
12. Probe failure

All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 9
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Circuit safety
1. Circuit with the safety will stop:
1. EXV driver probe fault
2. EXV step motor error
3. EXV driver Eeprom error
4. EXV battery error
5. EXV not closed during power OFF
6. Alarm Expansion board

All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 10
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Circuit safety
1. Mechanical high pressure switch at 21.5 bar manual reset
2. Software alarm at 68,5°C

All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 11
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Circuit safety Setting controller

Set point 68.5°C

1. High pressure safety by software Difference 12

ALARM
Set point 68.5°C

Set point – Difference

68,5 – 12°C

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Circuit safety
Setting controller
1. Low ambient limitation
1. If condensing saturated temp < 5°C, Low Ambient Para
low pressure limit blocked on 0.5 bar Cond. T thr 5°C
2. 3 trials, after third time alarm L amb Timer 120 sec
3. If during this trial the LP goes above the LP limit, counter
reset

1 2 3

Alarm
120 sec Recycling timer 120 sec Recycling timer 120 sec

Alarm indication: Low ambient start up failure

All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 13
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Circuit safety

1. Low pressure failure

LP set point – actual LP Alarm delay Qty of restarts

0.1 160 5
0.3 140 5
0.5 100 5
0.7 80 5

0.9 40 5
1 0 5

Depending on the difference between LP set point –

actual LP
the compressor will restart a 5 times an hour before
going into LP failure.
All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 14
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Circuit safety

1. Low pressure failure

1. Disabled during:
1. Pre-purge operation
2. Pump down operation
3. Low ambient start condition

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Circuit safety

1. Low oil pressure alarm Setting controller

delay
1. Condition Start up delay 300 s
Compressor load Activation Run delay 90 s

Minimum load (LP X 1.1) + 1 bar

Maximum load (LP X 1.5) + 1 bar

Intermediate load Interpolated value

Start up delay: start measuring after 300 seconds

compressor operation

Run delay: Condition must be for 90 seconds before

activating a failure 4/6/18 16
All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training:
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Circuit safety
Setting controller
1. High oil pressure difference: Alarm set-point 2.5 bar
1. Condition

1. High pressure – Oil pressure > Adjustable set point

for a certain adjustable time

All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 17
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Circuit failure
1. Probe failure

All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 18
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Circuit Safety

1. EXV driver fault: EXV driver probe fault

1. EXV probe error:
1. LP transmitter
2. Suction temperature sensor

2. Auto reset

All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 19
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Circuit Safety

1. EXV driver fault: EXV step motor error

W1 W2

1 3 2 4
1. Check wiring/ connections
2. Check windings resistance
1. When resistance is +/- 7-9 Ohm  OK
2. When resistance is below  Broken

2. Auto reset

All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 20
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Circuit Safety

1. EXV driver fault: EXV driver Eeprom Error

 Replace EXV driver

2. Manual reset

All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 21
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Circuit Safety

1. EXV driver fault: EXV Battery Error

1. lifetime battery 18 months
1. Check battery
2. Check fuse

2. Auto reset

All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 22
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Circuit Safety

1. EXV driver fault: EXV not closed during power OFF

1. EXV valve was not closed during last power failure.

2. Manual reset
All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 23
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Circuit Safety

1. Expansion board: Alarms Expansion E

1. Expansion board offline or not recognized
1. Refresh RS485 communication
2. Check wiring
3. Check expansion board address

2. Manual reset

All Seasons ° CLIMATE COMFORT Daikin EWAD-BZ & EWYD-BZ Service Training: 4/6/18 24