Introduction

Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow

Introduction
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 In 2008,
Introduction
Review of
Philippines
Related Literature
Market Study
purchased
Process Flow
Diagram
almost
Material Balance
Energy Balance $60 billion
Equipment Design
Optimization worth of SBR.
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 RAW MATERIALS
Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Styrene Butadiene
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Water Emulsifier Buffer
Conclusion

Chain Transfer Coagulation Shortstop

Agent Agent Agent
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
PROCESSES
Review of
Related Literature SOLUTION STYRENE • EMULSION STYRENE
Market Study
Process Flow BUTADIENE RUBBER BUTADIENE RUBBER
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
• batch and continuous • continuous operation
Economic Analysis operation • used under mild reaction
Plant Layout and
Location • high performance tire conditions
Plant Safety
HAZOP applications
Process Control
Conclusion
COLD ESBR - 4C
HOT ESBR - 50C
 E-SBR
Introduction
Review of
Related Literature PROPERTIES USES
Market Study
Process Flow excellent abrasion resistance • decreases the
Diagram
crack resistance
Material Balance
Energy Balance
rolling resistance
water resistance
Equipment Design
Optimization
of tires
Economic Analysis
Plant Layout and • improves the green
Location
Plant Safety strength of natural
HAZOP
Process Control rubber
Conclusion

Note: The green strength of an elastomer is its resistance to deformation and

fracture before vulcanization
 Introduction
Review of
Main Families of E-SBR
Related Literature
Market Study
Process Flow
Hot Nonpigmented Rubber (1002 to 1028)
Diagram
Material Balance Cold Nonpigmented Rubber (1500 to 1573)
Energy Balance
Equipment Design Cold Oil Master Batch (1700 to 1779)
Optimization
Economic Analysis
Plant Layout and
Cold Oil – Black Master Batch (1601 to 1622 and
Location
Plant Safety
1805 to 1849)
HAZOP
Process Control
Emulsion Resin – Rubber Master Batch and High-
Conclusion Styrene Reinforcement Polymers (1900 To
1960)
 Introduction
E-SBR 1500
Review of
Related Literature
Market Study
Process Flow
good extrusion
Diagram
Material Balance
behavior
Energy Balance superior compound
Equipment Design
Optimization properties
Economic Analysis
Plant Layout and
exceptional resistance
Location
Plant Safety
to cutting, tearing and
HAZOP abrasion
Process Control
Conclusion

Applications: tires, tread rubber, and molded and extruded

mechanical goods
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram

Market Study
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 E-SBR
Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Global Market
Related Literature
Market Study
Process Flow 9000000 8,201,902
Diagram
Material Balance 8000000 $23,144.3 Billion
Energy Balance 7000000
Equipment Design 6000000
Optimization 4,571,201
5000000 3,286,677
SBR(ton)

Economic Analysis
Plant Layout and 4000000
Location 3000000
Plant Safety
2000000
HAZOP
Process Control 1000000
Conclusion 0
1995 2000 2005 2010 2015 2020 2025
Year
 Introduction
Global Market
Review of
Related Literature
Market Study
$23,144.3 Billion
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Booming Automotive China
Plant Layout and Car Industry
Location
Plant Safety
India
HAZOP
Process Control
Conclusion Japan
Korea
 Introduction
Review of
Local Market
Related Literature 30000000

Market Study
Process Flow 25000000
Diagram
Material Balance
Energy Balance 20000000

Equipment Design
Net Weight (kg)

Optimization 15000000
Economic Analysis import
Plant Layout and export

Location 10000000

Plant Safety
HAZOP
5000000
Process Control
Conclusion
0
2004 2006 2008 2010 2012 2014 2016 2018 2020

Year
 Introduction
Review of
Local Market
Related Literature 7000000
Market Study
Process Flow 6000000
Diagram
Material Balance 5000000
Energy Balance
Equipment Design 4000000
Net Weight (kg)

Optimization
Economic Analysis import
3000000
Plant Layout and export

Location
Plant Safety 2000000
HAZOP
Process Control 1000000
Conclusion
0
2014.5 2015 2015.5 2016 2016.5 2017 2017.5 2018 2018.5 2019 2019.5
Year
 Market Production Forecast
Introduction
Review of 6000000
Related Literature
Market Study
5000000 f(x) = 1114796.38x - 2245616612.48
Process Flow
Diagram
Material Balance 4000000
Energy Balance
Equipment Design 3000000
Optimization
Net Export
Economic Analysis Linear (Net Export)
Plant Layout and 2000000
Location
Plant Safety 1000000
HAZOP
Process Control
Conclusion 0
2017 2018 2019
 Introduction
Review of
Market Competition
Natural Synthetic
Related Literature
Market Study
Process Flow

VSChemicals
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization • Rubber Tree •
Economic Analysis
Plant Layout and • 5 to 30 years • 8 to 12 hours
Location
Plant Safety
• Present but •Present but imported
HAZOP insufficient •Substitute for Natural
Process Control
Conclusion
Rubber
 Introduction
Market Competition
Review of
Related Literature
Market Study COMPETITORS
Process Flow
Diagram •Art-Chem Ind'l Sales Corp. •Knottical Power Energy Corporation
Material Balance •Bayer Phils. Inc. •Mitsui & Co. (Asia Pacific) Pte. Ltd.
Energy Balance •Behn Meyer Phils. Inc. Manila Branch
Equipment Design •Brenntag Ingredients, Inc. •Nuevochem Specialties, Inc. (NSI)
Optimization •Connell Brothers Co. Pilipinas, Inc. •Phoenix Petroleum Philippines, Inc.
Economic Analysis •DKSH Philippines •Shiraishi Calcium Kaishia Ltd.
Plant Layout and •Himmel Industries, Inc. •Solid State Multi-Products Corp.
Location
•Jebsen & Jessen Chemicals •Legaspi Imports-Exports
Plant Safety
HAZOP
•Trans World Trading Co., Inc. •Sytengco Enterprises Corp.
Process Control
•Uni-Dravo Commercial
Conclusion
 Target Market
Introduction
Product Manufacturer
Review of Tires Goodyear Philippines, Inc.
Related Literature Auto/Truck MSF Tire and Rubber, Inc.
Market Study Motorcycle/Bicycle Johnson Mfg. Company, Inc.
Process Flow Manhattan Rubber and Plastics Manufacturing
Diagram First Solid Rubber Industries
Material Balance
Energy Balance Materials of Rubber Manila Rubber Corporation
Equipment Design Power Synthetic Rubber Manufacturing Corporation
Optimization Marcelo Tire and Rubber Corporation
Economic Analysis Laguna Rubber Company, Inc.
Plant Layout and
Location Articles of Rubber Latex Products Company
Plant Safety Eventflo Philippines, Inc.
HAZOP Pioneer Elastic Thread Corporation
Process Control Mitsubishi Belting Philippines Corporation
Conclusion Transworld Rubber Industrial Mfg. Corporation

Rubber Footwear Filcon Mfg. Corporation

New Olympian Rubber Products Company
Paramount Vinyl Products Company
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
PROCESS FLOW AND
DIAGRAMS
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 QUALITATIVE FLOW DIAGRAM
Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 COMBINED DETAILED
FLOW DIAGRAM
Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 WATER
Introduction EMULSIFIER
Review of
Related Literature
Market Study
FESO4
EDTA POLYMERIZATION
Process Flow
Diagram
Material Balance MIXING
DODECYL
MERCAPTAN
CUMENE
REACTORS
Energy Balance TANK HYDROPEROXIDE SHORTSTOP
Equipment Design
Optimization
Economic Analysis
Plant Layout and STYRENE
Location
Plant Safety
HAZOP
Process Control
Conclusion LATEX

BUTADIENE
 Introduction
BUTADIENE RECOVERY
Review of RECYCLED
Related Literature BUTADIENE
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis BLOWDOWN
Plant Layout and TANK
Location LATEX BUTADIENE-
Plant Safety
HAZOP FREE
Process Control LATEX
Conclusion

PRESSURE FLASH VACUUM FLASH

COLUMN COLUMN
 STYRENE
Introduction
RECOVERY
Review of BUTADIENE-FREE
Related Literature RECYCLED LATEX
Market Study H2SO4 Solution
STYENE NaCl Solution
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization MONOMER-
Economic Analysis FREE
Plant Layout and STRIPPING
LATEX
Location COLUMN
Plant Safety
LATEX CRUMBS
HAZOP
Process Control BRINE
Conclusion ACID
SLURRY

STEAM
LATEX BLEND TANK COAGULATION TANK
 Introduction WATER
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety CRUMBS
HAZOP CRUMBS
Process Control
Conclusion

ROTARY VACUUM ROTARY VACUUM

FILTER FILTER
WASHING TANK
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location CRUMBS ESBR
Plant Safety
HAZOP
Process Control
Conclusion CRUMB RUBBER DRYER
PRESSER
 Emulsion
Introduction Tank
Review of
Related Literature Butadiene
Market Study Styrene
126.057 kg/hr Water
Process Flow 42.019 kg/hr 302.536 kg/hr
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control 470.612 kg/ hr solution
Conclusion
 Introduction
Review of
Polymerization Reactors
Related Literature
Market Study 60% conversion
Process Flow
Diagram Recipe for SBR Emulsion
Material Balance Polymerization
Energy Balance
Equipment Design
Butadiene = 159.478 kg
Optimization
Economic Analysis
Styrene = 53.159 kg 364.18
Plant Layout and Water = 382.747 kg kg Latex
Location Emulsifier = 10.632 kg
Plant Safety Dodecyl mercaptan = 0.425 kg
HAZOP Cumene hydroperoxide = 0.361 kg
Process Control FeSO4 = 0.036 kg
Conclusion
EDTA = 0.128 kg
 Butadiene Recovered
D = 63.791 kg
Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Distillation
Energy Balance
Equipment Design Latex Emulsion Feed System
Optimization 63.791 kg of unreacted butadiene
Economic Analysis 21.264 kg unreacted styrene 99.7% Butadiene Recovery
Plant Layout and 364.18 kg latex
Location
Plant Safety
HAZOP
Process Control
Conclusion

Butadiene-Free Latex
La = 385.444 kg
 Va = 133.961 kg Butadiene-Free Latex
Introduction
ya = 0.127 La = 385.444 kg
Review of
Related Literature xa = 0.055
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design Stripping
Optimization 80% Styrene Recovery
Economic Analysis Tower
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion

Steam Latex (with remaining styrene)

Vb = 116.95 kg Lb = 368.443 kg
xb = 0.012
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance 364.18 kg latex
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP 29.856 kg water
Process Control Latex 287.87 kg
Conclusion
Blend Tank 21% latex
solution
 364.18 kg 21% by weight
latex solution
Introduction 29.856 kg water from latex
Review of blend tank
Related Literature
Market Study
Process Flow
Diagram
Material Balance 120.99 kg 15.8% by
Energy Balance Co
ag weight NaCl solution
Equipment Design ula
Optimization Ta to
Economic Analysis nk n
Plant Layout and
Location 375.252 kg 3.6% by
Plant Safety weight H2SO4 solution F = 138.889 kg dry
HAZOP
solids
Process Control
Conclusion
Wa4 = 5.41 kg
water /kg dry solid
751.839 kg water
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
F = 138.889 kg Rotary F = 138.889 kg dry
dry solids solids/hr
Energy Balance
Wa4 = 5.41 kg
Vacuum Wa2 = 0.541 kg
Equipment Design
Optimization water/kg dry Screen water /kg dry solid
Economic Analysis solid 75.139 kg water
Plant Layout and 751.839 kg
Location water
Plant Safety
HAZOP
Process Control
Conclusion Wa5 = 4.869 kg water /kg dry solid
676.251 kg water
 Wa3 = 13.745 kg water /kg dry solid
Introduction 1909 kg water
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and Washing F = 138.889 kg dry solids
Location F = 138.889 kg dry solid
Plant Safety Wa2 = 0.541 kg water Tank Wa1 = 14.286 kg water /kg
HAZOP /kg dry solid dry solid
Process Control 75.139 kg water 1984 kg water
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance Rotary
Energy Balance F = 138.889 kg dry solids Vacuum F = 138.889 kg dry solids
Equipment Design Wa1 = 14.286 kg water /kg Wr = 1.429 kg water /kg dry
Optimization dry solid
Screen
solid
Economic Analysis
1984 kg water 198.413 kg water
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion Wa1s = 12.857 kg water /kg dry solid
1786 kg water
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram Crumb
Material Balance
Energy Balance
F = 138.889 kg dry solids Rubber F = 138.889 kg dry
Wr = 1.429 kg water /kg solids
Equipment Design
dry solid
Presser W1 = 0.421 kg
Optimization
Economic Analysis 198.413 kg water water /kg dry solid
Plant Layout and 59.524 kg water
Location
Plant Safety
HAZOP
Process Control
Wwc = 1 kg water /kg dry solid
Conclusion
138.889 kg water
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design Dryer
Optimization F = 138.889 kg dry solids 93 ° F = 138.889 kg dry solids/hr
Economic Analysis W1 = 0.421 kg water/kg dry W2 = 0.005 kg water /kg dry
Plant Layout and solid solid
Location 59.524 kg water 0.698 kg liquid
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow

Energy Balance
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Mixing Tank
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance Water = 302.536 kg 378.93 kJ/kg Water = 302.536 kg
Energy Balance Emulsifier = 8.404 kg Emulsifier = 8.404 kg
Equipment Design Dodecyl mercaptan = 0.336 kg Dodecyl mercaptan = 0.336 kg
Optimization Cumene hydroperoxide = 0.286 kg Cumene hydroperoxide = 0.286 kg
Economic Analysis FeSO4 = 0.029 kg FeSO4 = 0.029 kg
Plant Layout and EDTA = 0.101 kg EDTA = 0.101 kg
Location
Plant Safety
HAZOP
Process Control
Conclusion
50.5 kW
 Introduction
Review of
Polymerization Reactor
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location Q = 12,000 Btu/hr
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Distillation Column
Butadiene Recovered
Related Literature D = 63.791 kg
Market Study
Process Flow QT = 17746.33 kJ/hr
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization Latex Emulsion Feed
Economic Analysis 63.791 kg of unreacted
Plant Layout and butadiene
Location
21.264 kg unreacted styrene
Plant Safety
HAZOP
364.18 kg latex
Process Control
Conclusion
QT = 630.028 kJ/hr
Butadiene-Free Latex
La = 385.444 kg
 Introduction
Review of
Stripping Column Butadiene-Free
Va = 133.961 kg Latex
Related Literature ya = 0.127
Market Study
La = 385.444 kg
Process Flow xa = 0.055
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis QT = 5893.08 kJ/hr
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion Latex (with remaining styrene)
Steam
Vb = 116.95 kg Lb = 368.443 kg
xb = 0.012
 Introduction
Review of
Latex Blend Tank
Related Literature
Market Study
Process Flow
Diagram
Material Balance 287.87 kg 21%
Energy Balance
polymer
Equipment Design
Optimization solution
Economic Analysis 43.2 kW
Plant Layout and 540.24 kJ/kg
Location
Plant Safety
HAZOP
Process Control
Conclusion 287.87 kg 21%
polymer solution
 Introduction
Review of
Coagulation Tank
364.18 kg 21% by
Related Literature weight latex solution
Market Study
29.856 kg water from
Process Flow
Diagram latex blend tank
Material Balance
120.99 kg 15.8%
Energy Balance
Equipment Design
by weight NaCl
Optimization solution
Economic Analysis
Plant Layout and 66.71 kW
Location 174.598 kJ/kg
Plant Safety
HAZOP 375.252 kg 3.6% by F = 138.889 kg
Process Control
weight H2SO4 dry solids
Conclusion
solution Wa4 = 5.41 kg
liquid/kg dry
solid
751.839 kg
liquid
 Introduction
Review of
First Rotary Vacuum Filter
Related Literature
Market Study
Process Flow
Diagram F = 138.889 kg dry F = 138.889 kg dry
Material Balance
solids solids/hr
Energy Balance
Equipment Design
Wa4 = 5.41 kg liquid/kg Wa2 = 0.541 kg
Optimization dry solid liquid/kg dry solid
Economic Analysis 751.839 kg liquid 75.139 kg liquid
Plant Layout and
Location
Plant Safety Wa5 = 4.869 kg liquid/kg
HAZOP dry solid
Process Control 676.251 kg liquid
Conclusion Ws=46,395.87 J/kg

P = 0.11 kW
 Introduction
Review of
Washing Tank
Related Literature Wa3 = 13.745 kg
Market Study liquid/kg dry solid
Process Flow 1909 kg liquid
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis F = 138.889 kg dry F = 138.889 kg dry
Plant Layout and solid solids
Location Wa2 = 0.541 kg Wa1 = 14.286 kg
Plant Safety liquid/kg dry solid liquid/kg dry solid
HAZOP 75.139 kg liquid
Process Control 1984 kg liquid
Conclusion
Ws= 19.50 KJ/kg

P= 11.5 kW
 Introduction
Review of
Second Rotary Vacuum Filter
Related Literature
Market Study
Process Flow Ws=110,576.96 J/kg P=0.43 kWC
Diagram
Material Balance
Energy Balance
Equipment Design F = 138.889 kg dry
Optimization solids F = 138.889 kg dry
Economic Analysis Wa1 = 14.286 kg solids
Plant Layout and liquid/kg dry solid Wr = 1.429 kg liquid/kg
Location 1984 kg liquid dry solid
Plant Safety 198.413 kg liquid
HAZOP
Process Control
Conclusion Wa1s = 12.857 kg liquid/kg
dry solid
1786 kg liquid
 Introduction
Crumb Presser
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization F = 138.889 kg dry F = 138.889 kg
Economic Analysis dry solids
Plant Layout and
solids
Location Wr = 1.429 kg W1 = 0.421 kg
Plant Safety liquid/kg dry solid liquid/kg dry solid
HAZOP 198.413 kg liquid 59.524 kg liquid
Process Control
Conclusion
 Introduction
Dryer
Review of
Related Literature
Market Study
Process Flow
P=13.738 kW
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization F = 138.889 kg dry F = 138.889 kg dry
Economic Analysis solids solids/hr
Plant Layout and W1 = 0.421 kg W2 = 0.005 kg liquid/kg
Location liquid/kg dry solid dry solid
Plant Safety 59.524 kg liquid 0.698 kg liquid
HAZOP
Process Control
Conclusion
 Introduction
Pumps
Review of
Pump Description Power Required
Related Literature
Market Study 1 Pump from Water Storage Tank P = 0.05 kW
Process Flow to Mixing Tank
Diagram
Material Balance 2 Pump from Mixing Tank to P = 0.04 kW
Energy Balance Polymerization Reactors
Equipment Design
Optimization 3 Pump from Reactor to P =0.07 kW
Economic Analysis Distillation Column
Plant Layout and
Location 4 Pump to the Stripping Column P = 0.06 kW
Plant Safety
HAZOP
Process Control
5 Pump to the Rotary Vacuum P = 0.13 kW
Conclusion Filter
6 Pump for the water in the P = 0.29 kW
washing tank
7 Pump to the washing tank P = 0.03 kW
 Heater in the Drier
Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram Equipment Power Required
Material Balance Heater 42.76 kW
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance

Utility Requirements
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction Utility Description Amount
Review of
Related Literature Deionized water Supplied in the mixing 302.536 Kg/hr
Market Study tank
Process Flow
Diagram Steam supplied in the stripping 92.422 Kg/hr
Material Balance
Energy Balance
column
Equipment Design Water Supplied in the 1909 Kg/hr
Optimization
Economic Analysis washing tanks
Plant Layout and
Air Air supplied in the drier 2285 kg dry air/hr
Location
Plant Safety
HAZOP
Process Control Electricity For all the equipment 233.618 kW
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Equipment Design &
Material Selection
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 CONTINUOUS STIRRED
Introduction
Review of
POLYMERIZATION TANK REACTOR
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 CONTINUOUS STIRRED
POLYMERIZATION TANK REACTOR
Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram HEURISTICS:
Material Balance
Energy Balance
Equipment Design
Optimization
• 3 equally distanced baffles for better mixing
Economic Analysis
Plant Layout and • 4-Blade Turbine Agitator
Location
Plant Safety
HAZOP
Process Control
Conclusion
 SPECIFICATION SHEET
Equipment Continuous Stirred Tank Reactor
Number of CSTR 8 CSTRs in Series
Design Temperature 35 °C

Introduction Design Pressure 4.201 atm

Review of Orientation Vertical
Related Literature Shape Cylindrical with flat top and ellipsoidal bottom
Market Study
Material 304 Stainless Steel
Process Flow
Diagram Tank Diameter 1.06114 m
Material Balance Tank Height 0.79585 m
Energy Balance Ellipsoidal Head Length 0.26528 m
Equipment Design
Cylindrical Wall Thickness 10.632 mm
Optimization
Economic Analysis Flat Head Top Thickness 22.63 mm
Plant Layout and Ellipsoidal Head Bottom Thickness 4.378 mm
Location
First Inlet Pipe 3” Sch 40 Steel Pipe
Plant Safety
HAZOP Second Inlet Pipe 3” Sch 40 Steel Pipe
Process Control Third Inlet Pipe 3” Sch 40 Steel Pipe
Conclusion Exit Pipe 3” Sch 40 Steel Pipe
Pump Type Centrifugal Pumps (all)
% Polymerization (Total) 60%
Residence Time 60 minutes (each)
 CONTINUOUS STIRRED
Introduction
POLYMERIZATION
Mixer
TANK REACTOR
Review of
Related Literature Agitator Type 4-Blade Turbine Agitator
Market Study Number of Impeller 1 Impeller
Process Flow
Diagram Impeller diameter 0.35371 m
Material Balance Distance of impeller from the 0.35371 m
Energy Balance tank bottom
Equipment Design
Optimization
Economic Analysis Baffles
Plant Layout and Number of baffles 3 Baffles
Location
Plant Safety Height of a single baffle 0.88428 m
HAZOP Width of a single baffle 0.088428 m
Process Control
Conclusion Thickness of single baffle 5 mm
Offset from the bottom of 0.177 m
the tank
 Introduction
Review of
DISTILLATION COLUMN
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion

Wankat, 2011
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 DISTILLATION COLUMN
Flash Tank Vacuum Tank
Introduction Diameter 1.693 m 1.051 m
Review of Total length 5.075 m 3.152 m
Related Literature Percentage recovery 75.0% 99.7%
Market Study
Maximum allowable 39.70 psi 30.13 psi
Process Flow
Diagram working pressure
Material Balance Maximum allowable 61.394 ˚F -9.274 ˚F
Energy Balance working temperature
Equipment Design
Optimization Maximum allowable 12 900 lb/in 12 900 lb/in
Economic Analysis working stress
Plant Layout and
Location Material of construction Carbon steel, A285 Gr A Carbon steel, A285 Gr A
Plant Safety Shell thickness 4.610 mm 3.229 mm
HAZOP Head thickness 9.684 mm 5.625 mm
Process Control
Conclusion
Welded joint efficiency 1 (fully radiographed, 1 (fully radiographed,
single welded butt joint) single welded butt joint)
Corrosion allowance 2 mm 2 mm
Inlet nozzle 1.210 m 0.687 m
 Introduction
Review of
STRIPPING TOWER
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion

Sinnot, R.&Towler, G. (2005). Chemical Engineering Design. Oxford: Elsevier Butterworth-Heinemann .

 STRIPPING TOWER Column Design
Column Height 4.012 meters
Introduction
Review of Column Diameter 0.295 meters
Related Literature
Market Study
Tray Efficiency 10%
Process Flow Theoretical Number of stages 1
Diagram
Material Balance Actual Number of Stages 10
Energy Balance
Equipment Design Operating Pressure 265 mm Hg or 0.3487 atm
Optimization Operating Temperature 70oC
Economic Analysis
Plant Layout and Design Pressure 2.0494 atm
Location
Plant Safety Design Temperature 97.78oC
HAZOP Thickness of shell 2.418 mm
Process Control
Conclusion Column head Ellipsoidal Head
Thickness of head 2.418 mm
Material of Construction Carbon Steel
 Tray Design
Introduction Type of Tray Sieve Tray
Review of
Related Literature
Weir Height 0.5 in
Market Study Weir Length 0.056 meters
Process Flow
Diagram Tray Thickness 5 mm or 0.005 m
Material Balance
Energy Balance Tray Spacing 6 in
Equipment Design
Optimization
Downcomer Area 0.009 m
Economic Analysis Active Area 0.055 meters
Plant Layout and
Location Hole Area 0.006 meters
Plant Safety
HAZOP Percent Flooding 80%
Process Control
Conclusion
Material of Carbon Steel
Construction
 Rotary Vacuum Filter
Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion

Tarleton,S. & Wakeman, R. (2006) Filter Media. Solid/Liquid Separation: Equipment Selection and Process Design. Elsevier. p. 88.
 Rotary Vacuum Screen
Introduction
Review of
Related Literature
Market Study Heuristics:
Process Flow
Diagram • P= Pressure drop, P < 50 kPa
Material Balance
• t = Cake formation time, t <15 secs
Energy Balance
Equipment Design • rotary vacuum filter speed = 0.2 – 1.0 rpm
Optimization
Economic Analysis • t = time consumed of the drum to travel from one segment
Plant Layout and
Location
to another segment, 5 sec
Plant Safety • d = distance of axis of rotation, 0.5 m
HAZOP
Process Control
Conclusion
 Rotary Vacuum Screen
First Rotary Vacuum Filter Second Rotary Vacuum Filter

Introduction Entering Sludge (kg/hr) 890.728 2122.889

Review of
Related Literature Filter Cake (kg/hr) 214.028 337.293
Market Study
Process Flow Pressure drop (kPa) 50 50
Diagram
Material Balance Caking time (sec) 15 15
Energy Balance
Equipment Design Total surface area of the drum 1.756 1.781
Optimization (m2)
Economic Analysis Radius of the drum (m) 0.748 0.753
Plant Layout and
Location Filtration Area (m2) 0.937 0.957
Plant Safety
HAZOP Thickness of the cake (m) 0.037 0.024
Process Control
Conclusion the distance of axis of rotation 0.5 0.5
to the slurry surface (m)
Number of revolutions (RPM) 1 1
 Continuous Hot Air Conveyor Belt
Introduction Dryer
Review of
Related Literature
Market Study
Process Flow
Heuristics:
Diagram
Material Balance
Energy Balance • For 24 in wide belt carrying a 3000 f3/hr run
Equipment Design
Optimization at speed 100 f/min - 600 f/min.
Economic Analysis
Plant Layout and • Lengths:widths= 20:3 m
Location
• Over 1 ton/hr of feed
Plant Safety
HAZOP
Process Control
Conclusion

http://www.globalspec.com/SpecSearch/SearchForm/processing_equipment/materials_processing_equipment/process_dryers
 Continuous Hot Air Conveyor Belt
Dryer
Capacity
Feed Rate 138.889 kg/hr
Introduction
Review of Water Evaporation 58.826 kg H2O/hr
Related Literature
Market Study Minimum Residual Moisture 0.5%
Process Flow Belt Speed 0.027 m/hr
Diagram
Material Balance Heat Sources
Energy Balance
Equipment Design Hot Air 2,285 kg dry air/hr
Optimization
Economic Analysis
Dryer Dimensions
Plant Layout and Belt Width 0.9 m
Location
Plant Safety Length 6m
HAZOP
Process Control Area 5.4 m2
Conclusion Materials of Construction
Stainless steel with high
Conveyor Belt
chromium content
Dryer Enclosure Stainless steel
 Introduction
Review of
Storage Tank
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Mixing Tank
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Blowdown Tank
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Washing Tank
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Crumb rubber presser
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance

OPTIMIZATION OF PIPES
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis TOTAL PRODUCT COST
Plant Layout and
Location &
Plant Safety
HAZOP
TOTAL CAPITAL INVESTMENT
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion

Over-all Raw Materials Cost = Php 46 469 745.64

 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram Total Equipment Cost =
Material Balance
Energy Balance Php 15 507 934.31
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion

Total Capital Investment= Php 77 986 548.57

 Introduction
Review of
Related Literature
Market Study
Operating Labor Cost =
Process Flow
Diagram
Php 8 225 100.00
Material Balance
Energy Balance
Equipment Design
Optimization
Direct Supervisory and
Economic Analysis
Plant Layout and
Clerical Labor Cost =
Location
Plant Safety
Php 6 600 00.00
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram Total Product Cost =
Material Balance
Energy Balance Php 94 977 806.44
Equipment Design
Optimization
Economic Analysis
Plant Layout and Gross Sales =
Location
Plant Safety Php 102 576 030.95
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and MARKET SELLING PRICE &
Location
Plant Safety
HAZOP
MEASURES OF PROFITABILITY
Process Control
Conclusion
 BREAK EVEN POINT SELLING
PRICE (BEPSP)
Introduction
Review of
Related Literature
Market Study Total Product Cost = PhP 94,977,806.44
Process Flow Annual Production Rate = 1,420,999.20 kg/year
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
MARKET SELLING PRICE
Market Study
Process Flow
Diagram Rubber Statistical Bulletin, January to March 2016 edition
Material Balance
Energy Balance
Current market selling price of imported ESBR for the year 2015:
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
$ 2,160 per ton = 101.52 per kg
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
MARKET SELLING PRICE
Related Literature
Market Study
Process Flow
Diagram 25 % price mark up was added to BEPSP
Material Balance
Energy Balance
Equipment Design
Optimization
(1.25)
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
MARKET SELLING PRICE
Related Literature
Market Study
Process Flow
Diagram
Material Balance 101.52 per kg
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 BREAK EVEN POINT SALES
VOLUME (BEPSV)
Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
Projected Production Rate = 1,420,999.20 kg/year
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
GROSS SALES
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
INCOME
Related Literature
Market Study
Process Flow
Diagram
Material Balance
-
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Annual
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Measures of Profitability
Review of
Related Literature Return of Investment: 30.45% > MARR = 12 %
Market Study
Process Flow
Diagram Annual Equivalent: PhP 13,064,434.35
Material Balance
Energy Balance
Equipment Design
Net Present Value: PhP 68,586,171.67
Optimization
Economic Analysis Internal Rate of Return: 34% > 12% (MARR)
Plant Layout and
Location Payback Period: 2.18 years
Plant Safety
HAZOP
Process Control
Conclusion All present measures of profitability available gave a positve
result in terms of profit therefore it is justfiable to proceed with
the plant constructon.
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
PLANT SITE LOCATION
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Plant Site Location
Review of
Related Literature
Market Study
• Brgy. San Jose Sico,
Process Flow Batangas City
Diagram
Material Balance • Industrial Port City of
Energy Balance
Equipment Design CALABARZON
Optimization
Economic Analysis
• 5 hectares of prime
Plant Layout and property
Location
Plant Safety • 19 km away from SB Elastomers Inc.
HAZOP
Process Control Batangas City Port
Conclusion
• 25.6 km away from JG
summit petrochemicals.
 Plant Site Location
Introduction
Review of
Near a stream which is
Related Literature
Market Study connected to Calumpang River
Process Flow Water rates Php 61.50/cu.m.
Diagram
Material Balance
Energy Balance Fire station is 12 minutes away
Equipment Design
Optimization from the site
Economic Analysis
Plant Layout and
Location Meralco power rates Php
Plant Safety 9.86/kwh SB Elastomers Inc.
HAZOP
Process Control
Conclusion 17 minutes away from the site
 Introduction
Plant Site Location
Review of
Related Literature
Market Study Easy access on the main road Low susceptibility to floods and
Process Flow (Gov. Antonio Carpio Road) landslides
Diagram
Material Balance
Energy Balance
Equipment Design Average: 1705 mm
Optimization
Economic Analysis
Coldest month: January Lowest: 14 mm (March)
Plant Layout and Highest: 288 mm (July)
Location
Plant Safety
HAZOP
Process Control Hottest Month: May
Conclusion
 Industrial Plant Layout
Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Manufacturing Plant Layout
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Safety
Plant Layout and HAZOP Analysis
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Deviation
Process Process Possible
Study Node (Guide Possible Causes Action Required
Step Parameters Consequences
Words)
There will be a
The pump and or Verify the pump
Introduction possibility that the
impeller size is and impeller size
Review of yield product will
wrong. fitted.
Related Literature be reduced.
Market Study
Process Flow Installing flow rate
Diagram indicators should
Material Balance More be considered and
There is a potential
Energy Balance terminal operators
The set flow rate by of filling the tanks
Equipment Design should be
the tanker man is faster than the
Optimization Storage considered to
Pump Flow too high. situation can be
Economic Analysis Tanks provide an
controlled.
Plant Layout and emergency
Location shutdown if
Plant Safety necessary.
HAZOP
Process Control Alarm level for the
Conclusion There might be storage tank should
The tank level is inadequate suction be installed with
Less
low. of the material. the proper level
setting.
 Deviation
Process Process Possible
Study Node (Guide Possible Causes Action Required
Step Parameters Consequences
Words)
Introduction
Review of
Related Literature No mixing possible,
Market Study Stirrer motor accumulation of Interlock motor with
Process Flow malfunction. wasted raw feed line.
Diagram materials.
Material Balance
Energy Balance No
Equipment Design
Optimization Feed continues Feed valve
Economic Analysis accumulation of automatically closes
Mixing Tank Agitators Mixing Power Failure
Plant Layout and wasted raw when there is power
Location materials. loss.
Plant Safety
HAZOP
Process Control
Conclusion No mixing possible,
Power failure due to accumulation of Replacement or
More
high motor speed. wasted raw maintenance.
materials.
 Deviation
Process Possible
Process Step Study Node (Guide Possible Causes Action Required
Parameters Consequences
Words)
Introduction
Review of Blockage in line. Cleaning of lines.
Related Literature
Market Study No raw materials in
Process Flow Level control system.
the storage tanks.
Diagram
Material Balance Feed pipe rupture.
Energy Balance Decrease in Maintenance of
Equipment Design production rate. pipes.
Supply pipe rupture.
Optimization
Polymerizat
Economic Analysis
on Reactor Agitator Flow No
Plant Layout and Valve is closed. Automatic valve.
(CSTR)
Location
Plant Safety
Pump is closed. Automatic pump.
HAZOP
Process Control Quality control of raw
Conclusion Problems in raw
materials and
materials.
Decrease in quality of products.
product.
Maintenance of
Fouling in pipes.
pipes.
 Deviation
Process Possible
Process Step Study Node (Guide Possible Causes Action Required
Parameters Consequences
Words)
Introduction
Review of More amount of
Related Literature Explosions. Automatic valves.
opening of valve.
Market Study
Process Flow
Diagram
Material Balance Lower temperature in
More
Energy Balance feed to reactor.
High recovery of
Equipment Design Check reactor
styrene and
Optimization conditions.
Polymerizato butadiene. Increase of styrene
Economic Analysis
n Reactor Agitator Flow and butadiene to be
Plant Layout and
(CSTR) recovered.
Location
Plant Safety
HAZOP
Process Control Less amount of
Low production rate. Automatic valves.
Conclusion opening of valve.
Less
Low recovery of Temperature control
Higher temperature in
styrene and at reactor feed
feed to reactor.
butadiene. preparation.
 Deviation
Process Possible
Process Step Study Node (Guide Possible Causes Action Required
Parameters Consequences
Words)
Introduction
Review of
Related Literature
Market Study Check what caused
Process Flow Release spring failure.
spring failure.
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis Polymerizat
The motor is Accumulation of Interconnect with
Plant Layout and on Reactor Motor Switch No
malfunctioning. unreacted materials. feed line.
Location (CSTR)
Plant Safety
HAZOP
Process Control
Conclusion
In power loss, the
The power supplied
feed valve should fail
failed.
close.
 Deviation
Process Possible
Process Step Study Node (Guide Possible Causes Action Required
Parameters Consequences
Words)
Introduction
Review of
Related Literature A sound alarm
Market Study should be installed
There is a possibility
Process Flow The motor is to prevent losses in
Motor Operate No of minimal
Diagram malfunctioning. recovering
butadiene recovery.
Material Balance butadiene.
Energy Balance
Equipment Design
Optimization There will be no
Economic Analysis Flash desired product due
Plant Layout and to loss of feed. Inspection and
Distllaton No Pipe is broken. maintenance should
Location
Plant Safety The specified be scheduled.
HAZOP product is not met.
Process Control Pipe Flow
Conclusion
Material back flow.
A check valve should
Low Pipe is leaked.
be installed.
Off-specification
product.
 Deviation
Process Possible
Process Step Study Node (Guide Possible Causes Action Required
Parameters Consequences
Words)
Introduction
Review of
Related Literature
Market Study
Process Flow Control valve and Off-specification
Diagram Flow alarm should
No controller failed to product flows in
be added.
Material Balance open. excess.
Energy Balance
Equipment Design
Optimization
Economic Analysis Stripping
Valve Control
Plant Layout and Tower
Location
Plant Safety
HAZOP For specific
Flow to column of
Process Control application an
Low Falsely low reading. off-specification
Conclusion instrument should
products in excess.
be installed.
 Deviation
Process Process Possible
Study Node (Guide Possible Causes Action Required
Step Parameters Consequences
Words)
Introduction
Review of
Related Literature
Market Study
Process Flow The set speed for Uneven distributions
Diagram Check and adjust the
the conveyor is of latex blend
Material Balance Low speed of the agitator
specified in a falsely leading to
Energy Balance blade.
slow speed. inconsistent results.
Equipment Design
Optimization
Economic Analysis
Plant Layout and Latex Blend Agitator
Speed
Location Tank blade
Plant Safety
HAZOP
Process Control The set speed for Final product may
Conclusion Check and adjust the
the conveyor is become very viscous
More speed of the agitator
specified in a falsely and cannot meet
blade.
fast speed. specifications.
 Deviation
Process Process Possible
Study Node (Guide Possible Causes Action Required
Step Parameters Consequences
Words)
Introduction
Review of
Related Literature There is the
Market Study The motor of the
possibility of Interconnect with
Process Flow stirrer is
accumulation of feed line.
malfunctioning.
Diagram unreacted materials.
Material Balance
Energy Balance No
Equipment Design
Optimization There is the
Economic Analysis In case of power
Emulsion The power supplied possibility of
Plant Layout and Stirrer Agitation loss, the feed valve
Tank failed. accumulation of
should close.
Location unreacted materials.
Plant Safety
HAZOP
Process Control
Conclusion There is the
possibility of
The motor speed is Verify the motor
More increasing the
high. speed.
temperature during
the process.
 Deviation
Process Possible
Process Step Study Node (Guide Possible Causes Action Required
Parameters Consequences
Words)
Introduction
Review of Power failure.
Related Literature No Presence of foreign Process failure.
Market Study objects.
Process Flow Manual monitoring.
Diagram Rotational Low Motor malfunction. Halting of operation.
Filter Drum
Material Balance Speed
Energy Balance Over damping of
Equipment Design solids/particles.
High Motor malfunction.
Optimization Spillage of fluid and
Speed alarm.
Economic Analysis particles.
Rotary Filter
Plant Layout and
Location Process failure.
Plant Safety
HAZOP
No Pump malfunction. Accumulation of Manual monitoring.
Process Control Drum
Conclusion Cleaning Feed rate solids/particles on
Pump the surface of filter
drum.

Installation of level
High Pump malfunction. Over spilling.
sensors.
 Deviation
Process Possible
Process Step Study Node (Guide Possible Causes Action Required
Parameters Consequences
Words)
Introduction
Review of Accumulation of solid
Related Literature Loss of parts. particles on the
Market Study conveyor.
Process Flow Scraper
Feed rate No Manual monitoring.
Diagram Conveyor
Material Balance Motion malfunction. Over spilling.
Energy Balance
Equipment Design
Optimization More powerful Installation of
Economic Analysis suction force that pressure transmitter
Plant Layout and Rotary Filter
attracts particles on and controller
Location the filter drum . devices.
Plant Safety
HAZOP Vacuum
Pressure Low Pump malfunction. Particles are harder
Process Control Pump to scrape.
Conclusion
Manual monitoring.
Inflation of filter
drum.
 Deviation
Process Possible
Process Step Study Node (Guide Possible Causes Action Required
Parameters Consequences
Words)
Introduction
Review of Accumulation of solid
Related Literature Loss of parts. particles on the
Market Study conveyor.
Process Flow Scraper
Feed rate No Manual monitoring.
Diagram Conveyor
Material Balance Motion malfunction. Over spilling.
Energy Balance
Equipment Design
Optimization More powerful Installation of
Economic Analysis suction force that pressure transmitter
Plant Layout and Rotary Filter
attracts particles on and controller
Location the filter drum . devices.
Plant Safety
HAZOP Vacuum Particles are harder
Process Control Pressure Low Pump malfunction.
Pump to scrape.
Conclusion
Manual monitoring.
Inflation of filter
drum.
 Deviation
Process Process Possible
Study Node (Guide Possible Causes Action Required
Step Parameters Consequences
Words)
Introduction
Review of The set speed for
Related Literature Final product might
the conveyor is
Market Study More not be dried to its Inspection of speed.
specified in a falsely
Process Flow specification.
fast speed.
Diagram Conveyor
Speed
Material Balance Belt
The set speed for Final product might
Energy Balance
the conveyor is be burnt and cannot
Equipment Design Low Inspection of speed.
specified in a falsely meet its
Optimization
slow speed. specification.
Economic Analysis
Plant Layout and Dryer
Location Final product might
Plant Safety The set temperature Inspection of
More not be dried to its
HAZOP is falsely high. temperature.
specification.
Process Control
Temperatur
Conclusion Heater
e
Final product might
The set temperature be burnt and cannot Inspection of
Low
is falsely low. meet its temperature.
specification.
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram

Process Control
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis Process and Instrumentation Diagram
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram
Material Balance
Energy Balance
Equipment Design
Conclusion
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion
 Introduction
Review of
SB Elastomers Inc.
Related Literature
Market Study  First E-SBR plant to enter the Philippine
Process Flow
Diagram market
Material Balance
Energy Balance  Produces E-SBR Grade 1500
Equipment Design
Optimization
Economic Analysis
 Located at Brgy. San Jose Sico, Batangas City,
Plant Layout and
Location
Philippines
Plant Safety
HAZOP
 Has its own waste treatment facility
Process Control
Conclusion  Practices responsible manufacturing practices
 Introduction
Review of
SB Elastomers Inc.
Related Literature
Market Study
Process Flow
Diagram Selling Price = Php 83.55 per kg
Material Balance
Energy Balance
Equipment Design
Optimization
Return of Investment: 30.45% > MARR = 12 %
Economic Analysis
Plant Layout and Annual Equivalent: PhP 13,064,434.35
Location
Plant Safety
HAZOP
Net Present Value: PhP 68,586,171.67
Process Control
Conclusion Internal Rate of Return: 34% > 12% (MARR)
Payback Period: 2.18 years
 Why invest on us?
Introduction
Review of
Related Literature
Market Study
Process Flow
SB Elastomers Inc. is to be the pioneer E-SBR
Diagram
Material Balance
manufacturing plant in the Philippines. The
Energy Balance
Equipment Design
company produces quality rubber products by
Optimization
Economic Analysis Filipinos, for Filipinos.
Plant Layout and
Location

More than just a profitable investment, the

Plant Safety
HAZOP
Process Control
Conclusion company provides livelihood and economic
growth for the country.
 Introduction
Review of
Related Literature
Market Study
Process Flow
Diagram

THANK YOU!
Material Balance
Energy Balance
Equipment Design
Optimization
Economic Analysis
Plant Layout and
Location
Plant Safety
HAZOP
Process Control
Conclusion