Академический Документы
Профессиональный Документы
Культура Документы
SYSTEMS
Separation Principle
Equipment Description
Selection Considerations
Operational Problems
Conslusions
Bibliography
INTRODUCTION
INTRODUCTION
TREATMENT AND STORAGE
GAS LIQUID
BUBBLES DROPS
Source: http://www.cpcol.com.co/trabaje-con-nosotros/perfiles/especialistas
INTRODUCTION
Source: https://www.elsevier.com/books/gas-sweetening-and-
processing-field-manual/stewart/978-1-85617-982-9
Classification of
Separators
Espherical Test
Slug Catcher Scrubber
Source: https://es.slideshare.net/rosadocastellanos/separadoresdehidrocarburos
PRINCIPLES OF
SEPARATION
PRINCIPLES OF SEPARATION
CENTRIFUGAL FORCE
STOKE´S LAW
1488𝑔𝐷𝑝2 (𝜌𝑙 − 𝜌𝑔 ൯
𝑉𝑡 =
18𝜇
0.33
𝜇2
𝐷𝑝 = 𝐾𝐶𝑅
𝑔𝜌𝑔 (𝜌𝑙 − 𝜌𝑔
Source: http://www.revistamash.com/detalle.php?id=413
Separación gravitacional bifásica . Jesús Toribio Espinosa Sandoval
FUNCTIONAL
SECTIONS OF
A GAS-LIQUID
SEPARATOR
FUNCTIONAL SECTIONS OF A
GAS-LIQUID SEPARATOR
Independently of the size or shape of a separator, each liquid gas
separator contains four main sections.
v
v
v
v
• Sedimentation
Mist extractor
Inlet
Liquiddiversion section
collection section
section by gravity
FUNCTIONAL SECTIONS OF A
GAS-LIQUID SEPARATOR
Inlet Diverter Section
• Holding time
• Increase volume - degree of separation
• Separation liq - liq liq Vs - gas
FUNCTIONAL SECTIONS OF A
GAS-LIQUID SEPARATOR
Sedimentation Section by Gravity
• Gravitational force> Drag force
• Droplet sizes: 100 - 140 microns
FUNCTIONAL SECTIONS OF A
GAS-LIQUID SEPARATOR
Mist Extractor Section
• The gas that enters the extractor contains liquid
• Drops accumulate in the extractor
FUNCTIONAL SECTIONS OF A
GAS-LIQUID SEPARATOR
Mist Extractor Section
Source: https://www.valin.com/engineered-solutions/separation-systems
VESSEL INTERNALS
Defoaming Plates
• The foam is generated when the gas is released from the liquid
• It goes through a series of inclined plates and the foam collapses
Source: http://www.fenix.in/wave-breakers.html
VESSEL INTERNALS
Vortex Breaker
• The liquid that comes out of a separator can form vortices, which can carry
the gas to the outlet of the liquid
• As the liquid enters the bottom, the flat plates prevent any circular movement
Source: http://webwormcpt.blogspot.com.co/2008/07/display-problem-
click-here-recommended.html
VESSEL INTERNALS
Sand Jets and Drains
• Sand drains are opened in a controlled manner, and then water is pumped at high
pressure, through the jets to agitate the solids and discharge them down the drains.
(6m / s)
Source: http://www.propiping-equip.com/products.html
EQUIPMENT
DESCRIPTION
EQUIPMENT DESCRIPTION
HORIZONTAL SEPARATOR
VERTICAL SEPARATOR
Mist Extractor
Liquid
GasInlet
Outlet
Outlet
EQUIPMENT DESCRIPTION
SLUG CATCHER
Schematic of a two-phase horizontal slug catcher with liquid “fingers.”.Ken Arnold. Surface
production operations. volume 1.
OTHER
SEPARATOR
EQUIPMENT DESCRIPTION
OTHER SEPARATORS
SPHERICAL CENTRIFUGAL
spherical separator. Ken Arnold. Surface production operations. Centrifugal separator. Ken Arnold. Surface production operations.
volume 1. volume 1.
EQUIPMENT DESCRIPTION
OTHER SEPARATORS
DOUBLE BARREL
HORIZONTAL Vs VERTICAL
• Handling of solids
• Greater areal extension
• Easy to reach valves and controls
• Lateral loads
• Wall thickness
• Under GOR
POTENTIAL
OPERATING
PROBLEMS
POTENTIAL OPERATING PROBLEMS
foamy oil
Paraffin
Sand
Liquid transfer
Blown gas
Liquid slugs
POTENTIAL OPERATING PROBLEMS
Foamy Oil
The main cause of foam in crude oil is the presence of impurities (CO2)
Paraffin
Soruce: http://www.stratabiogreen.com/limpiador-de-parafinas-y-
derivados
POTENTIAL OPERATING PROBLEMS
Sand
• Cut the edge of the valve or line How is it eliminated?
• Plug the interior of the separator • Periodic injection of water
• It accumulates in the lower part of the separator • Injecting steam into the bottom
Sand
The sand produced may tend to adhere to the steel at 45 ° C.
If a large sand production was anticipated, then:
POTENTIAL OPERATING PROBLEMS
Liquid Transfer
Occurs when the free liquid escapes with the gas
phase
Indicates:
• High level
• Damage inside the separator
• Foam
• Liquid outlet plugged
• Flow that exceeds the design
It is avoided with:
Soruce: https://es.123rf.com/photo_41017011_pumpjack-de-bombeo-
High level sensor (10 - 15)% de-petr%C3%B3leo-crudo-de-los-pozos-de-petr%C3%B3leo.html
POTENTIAL OPERATING PROBLEMS
Blown Gas
Occurs when the free gas escapes with the liquid phase
Indicates:
• Low level of liquid
• Failure in the level control (open discharge valve)
It is avoided with:
• Low level sensor (10-15)%
Soruce: https://www.dieselbombers.com/1st-generation-dodge-cummins-89-
Further: 93/78274-foamy-bubbly-oil.html
Depending on:
• The flows
• The flow properties Source: http://www.pmecsa.com/sitio/2014/06/05/dimensionamiento-de-tuberias-de-proceso-en-flujo-bifasico/
-Fluid composition
Fluid density.
ASME – VIII – D2
Opera. Temperature, F
1. – Standard
Design Temperature, F
-20 y +150
Environmental - 600 Max. Oper. Temperature + 50 F
>600 Max. Oper. Temperature + 60 F
DESIGN
SEPARATOR
DESIGN OF SEPARATORS
HORIZONTAL HALF FULL
GAS CAPACITY CONSTRAINT
Field Units
SI Units
Field Units
SI Units
SI Units
Approximate seam-to-seam length of a horizontal separator one-half full.. Ken Arnold. Surface production
operations. volume 1.
DESIGN OF SEPARATORS
SLENDERNESS RATIO
12𝐿𝑒𝑓𝑓
>4𝑜5 RE-ENTRAINMENT PROBLEMS
𝑑
12𝐿𝑒𝑓𝑓
>1 <4 IDEAL
𝑑
12𝐿𝑒𝑓𝑓
>3 <4 IDEAL DESIGN OF THE SEPARATOR
𝑑
EXAMPLE
DESIGN OF SEPARATORS
1. Determine the drag coefficient CD by an iterative
process 𝜌(Assume
Calculate Z: a CD = 0.34).
𝑜: 1ൗ
2
𝜌𝑙 − 𝜌𝑔 𝑑𝑚
𝑉1 = 0,0119
𝜌𝑔 𝐶𝐷
141,5
2.70 ∗ 𝐺𝐸 ∗ 𝑃 8829.6
𝐴𝑃𝐼
𝜌𝑔== 𝜌 − 131,5
𝑜 𝑇∗𝑍 𝜌𝑜 =
62,4
𝐴𝑃𝐼+131.5
𝜌𝑔𝜌𝑑𝑔𝑚
𝑑𝑚𝑣𝑣
𝑅𝑒𝑅𝑒==0,0049
0,0049
𝜇𝑔𝜌𝑔
24 3
𝐶𝑑 = + 0.5 + 0,34
𝑅𝑒 𝑅𝑒
4. Establish relationships between the diameter of the spacer (d) and the
effective length (Leff) capabilities for gas and liquid:
5. Calculate the length between weld beads (LSS) for each diameter:
𝑑
for Leff Gas > 7.5 ft 𝐿𝑠𝑠 = 𝐿𝑒𝑓𝑓 +
12
4
for liquid: 𝐿𝑠𝑠 = 𝐿
3 𝑒𝑓𝑓
DESIGN OF SEPARATORS
12𝐿𝑠𝑠
𝑆𝑅 =
𝑑
Many options are actually at the oil industry to provide a proper crude to
transport or further treatment processes. There is no doubt that the
separation is the first and main stage of the oil production.
REFERENCES
REFERENCES