problem Shale Instability Mechanical Instability & Selection of appropriate Chemical Instability mud weight & continuous monitoring. Fluid compatibility with drill hole zones. Reduced time on open hole conditions. Abnormal pressure Through the abnormal pressure Plan to face known abnormal zone stress zones, by adding the weight of the mud as it passes through the zone, and adjusting the casing setting depth to support the operation Pipe Sticking Poor hole cleaning Do wiper trips on each Thick mud cake joint or on certain interval. Differential pressure Choose optimal circulation sticking. rate. When it is detected, do reaming on all keyseat Keep drilling fluid in good condition, low solid content, and low rate fluid loss. Top hole Drilling Unconsolidated formation Reduce hydrostatic problems on shallow depth pressure by drilling with Top Hole Loss Not enough conductor pipe sea water. Circulation penetration Using Loss Circulation Borehole Material Instability There is no possibility to drill Set conductor until depth using heavy mud weight (soft design top formation & Use inhibitive drilling fluid unconsolidated, especially with appropriate weight. interbedded with clay streaks) Loss Circulation Fracture zone, cavernous, Monitoring and keeping formation with high the appropriate mud permeability. weight. SURFACE CASING MATERIAL SELECTION INTERMEDIATE CASING 16” INTERMEDIATE CASING 13 5/8” INTERMEDIATE CASING 10 ¾” INTERMEDIATE CASING 8 5/8” INTERMEDIATE CASING 6 5/8” PRODUCTION LINER 4 ½” CEMENT DESIGN BHA DESIGN • Drill string length is Depth target+5% • BHA length 0.06 drill string length • Drill pipe length for the rest • BHA length and drill string for each section: CASING Bit and depth Hole DrillString Drillpipe BHA Size inch ft ft ft ft Conductor 200 210.9247 198.2692 12.65548 Surface 26.000 1200 1265.548 1189.615 75.93289 Intermediate 17.500 1750 1845.591 1734.856 110.7355 14.750 2450 2583.827 2428.798 155.0296 12.250 3500 3691.182 3469.711 221.4709 9.500 5200 5484.042 5154.999 329.0425 7.875 8300 8753.375 8228.172 525.2025 Production 5.875 12630 13319.89 12520.7 799.1937 • Drill pipe length =12520.7 ft and BHA length 799.2 ft • Drill pipe size= 3.5 inch with 9.5 lb/ft weight so total drill pipe weight is 118947 lbs • Drill collar size = 4 inch with 32 lb/ft weight so total weight is 25600 lbs (neutral point 30 ft below jar which is on 12660 ft depth) • Thus, total axial load total is 144547 lbs RIG SIZING • Rig Sizing 𝑇𝑜𝑡𝑎𝑙 𝐻𝑜𝑜𝑘 𝐿𝑜𝑎𝑑 = Tf+Td 𝑊 𝑇𝑓 = 𝐸𝑥𝑛 = 144547 / (10 x 0.811) = 17823.3 lb 𝑊 144547 𝑇𝑑 = = =14454.7 lf 𝑛 10 Total Hook Load = 17823.3 +14454.7 =32278 lb
• HP from Rig • Viewed from its small hook load, rig does not require a large power so power system can be selected with a power output of 2000 HP.