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In the figure 5 we can see the experimental set-up. The turning test were carried out on a turret lathe of
380 mm swing. The work pieces were chuck-mounted and supported by a running center. The cutting
force was monitored by strain gauges attached to the tool holder and calibrated. The acoustic emission
signals were sample and processed by the AE instrument system. Figure 6. show the schematic diagram
of the AE instrument system. The AE instrument system consisted of an AE piezo-electric transducer, a
pre-amplifier with pass filter, a main amplifier , a high speed A/D(Analog to digital converter)
converter and a personal computer.
Fig. 5
Fig. 6
The first set of experiments consisted of varying the depth of cut, the
cutting speed, the feed rate and the nose radius. During these
experiments, it was necessary to control tool wear because it has an
influence on the surface roughness and onset of chatter. In the second set
of experiments, the above parameters were kept constant and turning was
continued until tool war was high enough to cause chatter.
RESUTLS AND DISCUSSION