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Casting Mionica
Why precision casting?
• Established in 1962, within the Krušik, Valjevo plant. Since 1980, the
Company is located at the present site in Mionica, working under the
licence of PMI Cleveland, USA.
• The company Krušik – Precision casting is a specialized foundry,
manufacturing primarily steel and nodular castings. In cooperation with the
Institute of "Vinča", we are able to cast other specialized alloys on the basis
of cobalt, titanium, etc.
• To date, the manufacture was largely focused on the military industry, and
less on the textile and automotive industry. Today, we are manufacturing
the castings for: aviation, armaments industry, automotive industry,
computers, electric motors and components/groups, electronics, electronic
and electrical systems, food industry, gas turbines, machine tools and
accessories, medical equipment and instruments, equipment for processing
industry, optical and measure instruments industry, hydraulics and
pneumatics, industry of textile and sewing machines, and similar.
• Modern technology allows us to offer castings from 0.5g to 10kg.
• The company is organized as a corporation.
• The size of the company's land is 64,362 qm, thereof built 10,479 qm.
• The plant is situated along the main road Belgrade - Valjevo (80km).
CORPORATE STRATEGY
• Heightened presence in the automotive market
• Improvement in competitiveness through the higher level of process
automation and modernization
• Creating partner relations with customers, cooperating contractors and
suppliers
• Raising the technical level of know-how in our staff
• Continual concern in ecology
STRATEGIC GOALS
• Increasing the volume of production
• Expanding the range of production to automotive, medical equipment and
armaments industry
• Increasing the gross value added per Employee
• More efficient employment of machinery and human resources
• Development of information system
Products:
1. WAX INJECTION
Modelling is done by a wax pattern (replica) of the casting to be
manufactured.
These replicas are called patterns ('models').
2. PHASE
Patterns are put on the central wax runner bar to
form an assembly of castings referred to as a 'tree'.
4. WAX REMOVAL
As soon as the ceramic dries, the wax can be removed by firing, whereby a
negative mold of the tree within the shell is made.
5. CONVENTIONAL CASTING
In a conventional process, the molten metal is poured into the shell by way of
gravity casting. When the metal cools down, the parts and castings, the runner bar
and the side cup are merged into one fixtured (gate) casting.
7. DEGATE GRINDING
Parts are cut off from the central runner bar by friction saw or water
jet.
8. FINISHED CASTINGS
After minor working operations (finishing), the metal castings identical to the original
wax patterns are ready to ship to the customer.
• Measurement laboratories
• chemical
• metallurgic
• dimensions
QUALITY SYSTEM
Quality
ISO 9001/2000
Accuracy level
from
to D1 D2 D3 D1 D3
normal fine border normal border
from to D (mm)
0 50 ±0.30
0 50 ±0.30
even
51 130 ±0.50 surface/leveln
131 255 ±1.00 ess?
0 50 ±0.30
0 50 ±0.30
0 50 0.30