Content

01. Definition of SOP

02. Purpose of SOP

03. Tools to make SOP

04. Template of SOP

05. Complete of SOP

06. Question Time

 SOP

SOP (Standard Operating Procedure) is a document which describes a set of clear

instructions to successfully accomplish a specific goal for a specific function.
Purpose of SOP

01. To execute uniformity of task

02. To ensure standards procedure
03. To maximize production
04. To ensure safety
05. To ensure everything goes according to schedule
06. To prevent failures in manufacturing
07. To be used as training document
 Tools to make SOP

01. General Information On following Style

02. Operation Details
03. Sewing Procedure for different Operation
04. Machine & Stitch Detail
05. Tools & Attachments
06. Quality Instruction
01. General Information On following Style

a. Buyer
b. Style No.
c. Item Description
d. Fabric Specification
e. Accessories Specification
f. Picture of a garment

GENERAL INFORMATION:
Buyer
Style No.
Item
Picture

Date:

FABRIC/TRIMS & ACC.: OPERATIONS DETAILS:

Fabric Specs. Opt. # Operation Description
Elastic Specs.
Binding Specs.

SMV 75% 80% 100%

 02. Operation Details

a. Operation Description
b. SMV

OPERATIONS DETAILS:
Opt. # Operation Description

SMV 75% 80% 100%

03. Sewing Procedure for different Operation

a. Sewing instruction in sequence

SEWING INSTRUCTIONS:

5
 04. Machine & Stitch Detail

a. Machine Type or Name

b. No. of needle used in machine
c. No. of thread used in machine
d. Needle type for the machine
e. SPI (stitch per inch) for the operation
f. Stitch type (ISO)
g. Seam width
h. Front & back stitch picture

MACHINE DETAILS:
Machine Type Stitch Per Inch
No. Of Needle Stitch Type (ISO)

No. Of Thread Seam Width

Needle Type Attachment

Front stitch Back stitch

05. Tools & Attachments

a. Machine pic
b. Tools Pic
Machine & Tools
 06. Quality Instruction

a. Picture of quality full garment with illustration

b. Picture of reject / alter garments with illustration

Correct Reject/ Alter

 LIZ FASHION INDUSTRY LTD.
Sewing Specification

GENERAL INFORMATION: ILLUSTRATION:

Buyer Machine & Tools Process
Style No.
Item
Picture

Date:

FABRIC/TRIMS & ACC.: OPERATIONS DETAILS:

Fabric Specs. Opt. # Operation Description
Elastic Specs.
Binding Specs.

SMV 75% 80% 100%

SEWING INSTRUCTIONS:

3 Correct Reject/ Alter

MACHINE DETAILS:
Machine Type Stitch Per Inch
No. Of Needle Stitch Type (ISO)
No. Of Thread Seam Width
Needle Type Attachment

Front stitch Back stitch

COMMENTS:

Product Dev't. Quality Control Production IE

 Swing basic moves

• 1. pick up and match cutting pieces

• 2. put the cutting pieces under presser
• 3. join with other cutting pieces
• 4. sewing（1time）
• 5. remove cutting pieces once done
• 6. quality checking
• 7. thread cutting
• 8. put finished cutting pieces back
• They are the most common moves, but not mandatory. The moves vary from process to process
example

• 1. pick up and match a front part and a back

part*2 14cm

• 2.put them under presser*2

• 3.align the edges*2
• 4.14CM 28cm sewing（1time）*2
• 5.stop and cut the thread*2
• 6.remove the finished cutting pieces*2
• 7.quality checking
• 8.put them back to assembly line
 LIZ FASHION INDUSTRY LTD.
Sewing Specification

GENERAL INFORMATION: ILLUSTRATION:

Buyer Tchibo Machine & Tools Process
Style No. P77879
Item Ladies Sport Tank Top
Picture

Date: Thursday, November 27, 2014

FABRIC/TRIMS & ACC.: OPERATIONS DETAILS:

Black body, 85% Polyester 15% Lycra Opt. # Operation Description
Gray millance, 90% Polyester 10% Lycra
Stay stitch to Front part
Mesh, 75 % Nylon 25 % Lycra 1 (middle)
SMV 75% 80% 100%
0.820 55 59 73
SEWING INSTRUCTIONS:
1 Take front inner & outer part. ফ্রন্ট এর ভেতররর এবং বাইররর পার্ট নিি
Place the front two panel to pattarn & place the pattarn to machine. পার্ট দুটর্
2 পযার্াি এ
ট বসাি এবং পযার্াি টর্ ট ভেনিি এ নিি
3 Sewing ভসলাই করুি Correct Reject/ Alter
Release the pattarn from machine & release the body from pattarn পযার্াি টর্
ট
4 ভেনিি ভেরক এবং বনি টর্ পযার্াি ভেরক
ট ভবর করুি
5 Check & put on ready area ভেক করুি এবং রাখুি

MACHINE DETAILS:
Machine Type Plain (Lock stitch) Stitch Per Inch 11
No. Of Needle 1 Stitch Type (ISO) 301
No. Of Thread 2 Seam Width N/A
Needle Type DB-9 Attachment N/A
Front stitch Back stitch

COMMENTS:
Alignment have to be accurate. এলাইিরেন্ট অবিযই সটিক হরত হরব
Follow the proper allowance. সটিক এলাউঞ্চ অিুসরি করুি Product Dev't. Quality Control Production IE