SF6 Circuit Breakers

36 - 245 kV

Ing. Wolf-Dieter Franz

La Habana, 14 de Noviembre del 2006
 High Voltage Products Kassel


Hamburg

 
Hannover
Berlin
 Kassel
Dortmund


Frankfurt
Business Figures 2005

Mannheim

München

Employees 374

Turnover (in Mio Euro) 78,6

from which Export (in %) 85

2 >SF6 Circuit Breakers 36 - 170 kV – June 2006 2

 Circuit Breaker Assembly

3 >SF6 Circuit Breakers 36 - 170 kV – June 2006 3

 Development

4 >SF6 Circuit Breakers 36 - 170 kV – June 2006 4

 Basic and Continuing Training

5 >SF6 Circuit Breakers 36 - 170 kV – June 2006 5

 Customer Service

Algeria, Antigua, Argentina, Australia, Austria, Bahrain, Bangladesh, Belarus, Belgium, Belize, Bolivia, Bosnia and Herzeg., Botswana, Brazil, Brunei, Bulgaria,
Canada, Chile, China, Colombia, Costa Rica, Cuba, Cyprus, Czech Republic, Denmark, Dominican Rep., Ecuador, Egypt, El Salvador, Estonia, Ethiopia, Fin-
land, France, Georgia, Germany, Ghana, Greece, Guam, Guatemala, Guyana, Hungary, Iceland, India, Indonesia, Iran, Ireland, Israel, Italy, Jamaica, Japan,
Jordan, Kazahkstan, Kenya, Kirgistan, Kuwait, Kyrgyztan, Laos, Latvia, Lebanon, Lesotho, Libya, Lithuania, Luxembourg, Macedonia, Madagascar, Malaysia,
Mexico, Mongolia, Morocco, Myanmar, Namibia, Nepal, Netherlands, New Caledonia, New Zealand, Nicaragua, Niger, Nigeria, Norway, Oman, Pakistan,
Panama, Papua New Guinea, Paraguay, Peru, Philippines, Poland, Portugal, Puerto Rico, Romania, Russia, Rwanda, Saudi Arabia, Singapore, Slovakia,
Slovenia, South Africa, South Korea, Spain, Sri Lanka, Suriname, Sweden, Switzerland, Syria, Taiwan, Tanzania, Thailand, Trinidad & Tobago, Tunisia, Turkey,
Turkmenistan, Uganda, United Arab Emirates, United Kingdom, United States, Uruguay, Venezuela, Vietnam, Yemen, Yugoslavia, Zimbabwe

6 >SF6 Circuit Breakers 36 - 170 kV – June 2006 6

 GL314 SF6 245 kV Circuit Breaker

 Assembly line and routine tests

7 >SF6 Circuit Breakers 36 - 170 kV – June 2006 7

 Products

8 >SF6 Circuit Breakers 36 - 170 kV – June 2006 8

 GL – Serie Circuit Breakers 36 – 245 kV

 Evolution of circuit breaker

• Optimisation of the breaking chamber

>> more efficient use of the arc energy

• Increased breaking performances

• Reduced spring operating mechanism energy

>> increased reliability of the circuit-breaker

• Application of the IEC standard for circuit-breakers

>> New IEC62271-100

• Reduced installation and commissioning time

• Reduced maintenance equipment

9 >SF6 Circuit Breakers 36 - 170 kV – June 2006 9
 GL - Serie Circuit Breakers 36 – 245 kV

 Seismic qualification

Seismic test according to following standard:

• International Electrotechnical Commission: IEC-1166

• American Standard: IEEE - Std 693
• Local norms: Ingendesa: ETGI-1020

10 >SF6 Circuit Breakers 36 - 170 kV – June 2006 10

 GL - Serie Circuit Breakers 36 – 245 kV

 Capacitive swtitching test for line and cable

IEC56 IEC 62271 - 100

C1 CLASS C2 CLASS

NO PRECONDITIONING TEST NO PRECONDITIONING TEST 3 TESTS AT 60 % OF ICC

24 tests at minimum SF6 pressure 24 tests at minimum pressure 48 tests at minimum pressure

No test at minimum arcing time specified 24 tests at nominal pressure 48 tests at nominal pressure

Included 12 tests specified at Included 24 tests specified at

minimum arcing time
minimum arcing time

OUR GL RANGE IS QUALIFIED FOR C2 CLASS

11 >SF6 Circuit Breakers 36 - 170 kV – June 2006 11

 GL - Serie Circuit Breakers 36 – 245 kV

 Mechanical test

IEC56 IEC 62271 - 100

M1 CLASS M2 CLASS

2000 OPERATIONS 2000 OPERATIONS 10 000 OPERATIONS

OUR GL RANGE IS QUALIFIED FOR M2 CLASS

12 >SF6 Circuit Breakers 36 - 170 kV – June 2006 12

 Type GL

Technical Data 36 up to 170 kV

Type GL 107X F1 GL 308 F1 GL 309 F1 GL 309 F1 GL 310 F1
3120 3120 3120 4031 4031
Rated voltage kV 36 52 72.5 72.5 100
BIL kV 170 250 325 325 450
Rated normal current A 2000 2000 2000 3150 3150
Rated short- circuit
breaking current kA 31,5 31.5 31.5 40 40
Rated peak
withstand current kA 80 80 80 100 100

Type GL 311 F1 GL 311 F3 GL 312 F1 GL 312 F3 GL 313 F1 GL 313 F3

4031 4031 4031 4031 4031 4031
Rated voltage kV 123 123 145 145 170 170
BIL kV 550 550 650 650 750 750
Rated normal current A 3150 3150 3150 3150 3150 3150
Rated short- circuit
breaking current kA 40 40 40 40 40 40
Rated peak
withstand current kA 100 100 100 100 100 100

13 >SF6 Circuit Breakers 36 - 170 kV – June 2006 13

 Type GL

36 up to 170 kV

GL 107X F1 GL 308/309 F1 GL 309 F1 GL 310 F1

3120 3120 4031 4031

GL 311/312 F1 GL 311/312 F3 GL 313 F1 GL 313 F3

4031 4031 4031 4031

14 >SF6 Circuit Breakers 36 - 170 kV – June 2006 14

 GL314 SF6 245 kV Circuit Breaker

 Electrical characteristics 245kV

Circuit breaker
GL314 GL314X
type
Rated service voltage kV 245 300
Rated permanent current A 4000 4000
Rated frequency Hz 50 / 60 50
Rated dielectric withstand (at sea level )
>> At power frequency kV 460 435
>> At lightning impulse(1,2/50 s wave) kV (peak) 1050 1050

Rated short curcuit breaking capacity

>> Periodic component ( r.m.s. value ) kA 40 / 50 40
>> Aperiodic component % 50 50
>> First-pole-to-clear-factor 1.3 / 1.5 1.3
Rated short circuit making current kA (peak) 125 100
Out-of-phase rated breaking capacity
>> Current kA 12.5 10
Rated line-charging breaking capacity (class C2)
>> Current A 125 Kc= 1.2 200 Kc= 1.2
Break-time ms 40
Rated operating sequence CO-15s-CO or O-0,3s-CO-3 min-CO

Environmental factors - Temperature: min / max °C - 30 / + 40 (-50 ° C with gas mixture)

15 >SF6 Circuit Breakers 36 - 170 kV – June 2006 15

 Circuit Breakers Range

 Range for 245 up to 800 kV

16 >SF6 Circuit Breakers 36 - 170 kV – June 2006 16

 GL314 SF6 245 kV Circuit Breaker

 Same breaking chamber

2XGL317(D)
=
GL318(D)
550 kV
420 kV GL317(D)
300 kV
362 kV GL316(D)
245 kV
GL315(D)
GL314

17 >SF6 Circuit Breakers 36 - 170 kV – June 2006 17

 Product Range

Un
kV 24-36 52 72.5 100 123 145 170 245 300 360 420 550 800
Icc
kA
25

GL 107X

31.5 GL 308 GL 309 GL 310 GL 311 GL 312 GL 313 GL314X

GL 314 GL314X GL 316 GL 317 GL 318

40

50 GL 314 GL 315

63 GL 315X GL316X GL317X GL318X

18 >SF6 Circuit Breakers 36 - 170 kV – June 2006 18

 Dead-Tank DT1

Technical Data 72.5 up to 145 kV

Type DT1-72.5 DT1-123 DT1-145
F1 F1 F1
Rated voltage kV 72.5 123 145
BIL kV 325 550 650
Rated normal current A 3000 3150 3150
Rated short-circuit
breaking current kA 40 40 40
Rated peak
withstand current kA 100 100 100

DT1 DT1
72.5 123 / 145

27 >SF6 Circuit Breakers 36 - 170 kV – June 2006 27

 Dead-Tank DT1

72.5 kV 123/145 kV

28 >SF6 Circuit Breakers 36 - 170 kV – June 2006 28

 New switchgears

Technical Data
Type GL 308w GL 309w

Rated voltage kV 52 72.5

BIL kV 250 325
Rated normal current A 2000 2000
Rated short-circuit
breaking current kA 31.5 31.5
GL 308w/309w
Rated peak
withstand current kA 80 80

29 >SF6 Circuit Breakers 36 - 170 kV – June 2006 29

 GL 308w / 309w

Withdrawable breaker with alternative 1

30 >SF6 Circuit Breakers 36 - 170 kV – June 2006 30

 GL 308w / 309w

Withdrawable breaker with alternative 8

31 >SF6 Circuit Breakers 36 - 170 kV – June 2006 31

 Compact Substations

Technical Data 72.5 up to 145 kV

Type CAIS CAIS CAIS
72.5 123 145
Rated voltage kV 72.5 123 145
BIL kV 325 550 650
Rated normal current A 3000 3150 3150
Rated short-circuit
breaking current kA 40 40 40
Rated peak
withstand current kA 100 100 100

33 >SF6 Circuit Breakers 36 - 170 kV – June 2006 33

 CAIS Module 123/145 kV

34 >SF6 Circuit Breakers 36 - 170 kV – June 2006 34

 HYpact

Type 123 145

Rated voltage kV 123 145

Rated frequence Hz 50/60 50/60

Rated current A 2.500 2.500

Rated short-circuit-breaking current kA 40 40

Rated short-circuit making current kA 100/104 100/104

Rated duration of short-circuit s 3 3

Ambient temperature –40°C up to +40°C

35 >SF6 Circuit Breakers 36 - 170 kV – June 2006 35

 HYpact

36 >SF6 Circuit Breakers 36 - 170 kV – June 2006 36

 GL314 SF6 245 kV Circuit Breaker

 Dimensions

37 >SF6 Circuit Breakers 36 - 170 kV – June 2006 37

 Circuit Breakers architecture

 Dimensions

GL314 F1
38 >SF6 Circuit Breakers 36 - 170 kV – June 2006 38
 GL314 SF6 245 kV Circuit Breaker

 GL314 on site

39 >SF6 Circuit Breakers 36 - 170 kV – June 2006 39

 GL314 SF6 245 kV Circuit Breaker
 Chosen apparatus for seismic qualification
 Tests have been carried out on two types of GL314:

• Standard version (porcelain • Altitude (>1000m) version (composite

insulators, 25 mm/kV, 1050 kV BIL, insulators, 31 mm/kV, 1200 kV BIL, ~800 kg)
~820 kg)

6369mm

7183mm

Center
Center of gravity
of gravity 3230mm
3530mm

40 >SF6 Circuit Breakers 36 - 170 kV – June 2006 40

 GL314 SF6 245 kV Circuit Breaker

 Other type tests

IEC56 IEC 62271 - 100

• DIELECTRIC TEST AFTER • DIELECTRIC TEST AFTER SHORT CIRCUIT TEST
SHORT CIRCUIT TEST AND AND SHORT LINE FAULT TEST
SHORT LINE FAULT TEST For 245 kV : Impulse voltage at 60% of BIL
NO SPECIAL REQUEST For 245 kV up to 420 kV :
Impulse voltage at 80% of SIL
• SHORT LINE FAULT
For 550 kV up to 800 kV :
TEST DONE WITH
Impulse voltage at 90% of SIL
“O” OPERATION
• SHORT LINE FAULT
OUT OF PHASE TEST : TEST DONE WITH OPERATION SEQUENCE :
NO SPECIAL REQUEST O-0.3S - CO - 3 MIN - CO
• OUT OF PHASE TEST :
VARIOUS ARCING TIME HAVE TO BE
DEMONSTRATED

OUR GL RANGE IS QUALIFIED ACCORDING TO THE IEC62271-100

41 >SF6 Circuit Breakers 36 - 170 kV – June 2006 41

 GL314 SF6 245 kV Circuit Breaker

 Class C2 & M2
 Spring operated
 In accordance with the new IEC std. 62271-100
(class C2 & M2)

42 >SF6 Circuit Breakers 36 - 170 kV – June 2006 42

 GL314 SF6 245 kV Circuit Breaker

 Commissioning tests

• Measurement of the main circuit resistance

• SF6 filling-up

• Mechanical operating time: O - CO - CO

• Dielectric test on auxiliary. circuit

43 >SF6 Circuit Breakers 36 - 170 kV – June 2006 43

 GL314 SF6 245 kV Circuit Breaker

 Maintenance plan
 Cheking visits
 1 or 2 a year (visual checks)
 Inspection
 Every 5 years
- Operation times
- SF6 pressure switch check
- Low voltage components

 Overhaul
 After 20 years
 After 5 000 CO operations
 After electrical wear limit

44 >SF6 Circuit Breakers 36 - 170 kV – June 2006 44

 GL314 SF6 245 kV Circuit Breaker

Tightness test

Dielectric test
45 >SF6 Circuit Breakers 36 - 170 kV – June 2006 45
 GL314 SF6 245 kV Circuit Breaker

 Packing

The complete circuit breaker is packed in only two cases.

The spring control mechanism is vacuum packed in a

reinforced plastic envelope.

46 >SF6 Circuit Breakers 36 - 170 kV – June 2006 46

 GL314 SF6 245 kV Circuit Breaker

 Packing

47 >SF6 Circuit Breakers 36 - 170 kV – June 2006 47

 GL314 SF6 245 kV Circuit Breaker

 On site erection

48 >SF6 Circuit Breakers 36 - 170 kV – June 2006 48

 GL314 SF6 245 kV Circuit Breaker

 Commissioning tests
 Measurement of the main circuit resistance
 Measurement of the gas pressure (+ densimeter
thresholds)

 Mechanical operating time: C - O - CO - O CO

No supervision is
necessary

49 >SF6 Circuit Breakers 36 - 170 kV – June 2006 49

 GL314 SF6 245 kV Circuit Breaker

 The last generation of AIS circuit breaker

 Advantages
 On site
 Quick and easy installation
 No need to perform vacuum
 Reduced maintenance
 Only one chamber type for all the range, to save parts

50 >SF6 Circuit Breakers 36 - 170 kV – June 2006 50