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BASIC COAL FIRED

BOILER
ATTENDANCE
TRAINING COURSE
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OBJECTIVE

TO TRAIN BOILER OPERATORS TO


GENERATE STEAM SAFELY,
EFFICIENTLY AND COST
EFFECTIVELY

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Minimum trainee
requirements:
• Good eye sight.
• Good hearing.
• Physically fit and mentally alert.
• A sober disposition.
• Ability to work and move around in
confined spaces.
• A tolerance to heat, loud noises
and heights.
• Literate 3
Dryden Combustion
Present:

BOILER OPERATOR
TRAINING COURSE

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BASIC SUBJECTS COVERED
DURING THE TRAINING
PROGRAMME

• Example of some items covered


during the Training Course which
contribute to the efficient
use and correct operation of your
boiler
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1. Identifying the component parts by
name and knowing their function and
how to test them.
• Gauge Glasses • Undergrate Dampers
• Mobreys • Different Valves
• Boiler • Sootblowers
• Water treatment • Coal Handling Equipment

• Plus more ….
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2. Preliminary checks undertaken
by the operator before lighting
up the boiler and raising steam
pressure

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PRELIMINARY CHECKS:-

• Coal • Water level

• Water softener • Ash removal trolley

• Chemicals • Grit removal trolley


• Valve positions

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3. The CORRECT way to light a fire
and raise steam pressure:-
• Guillotine door height
• Length of coal bed

• Where to place the wood fire

• All other relevant steps up to raising


steam pressure
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4. Maintaining steam pressure safely
and efficiently:-
• Understanding correct air fuel ratios
• Ash removal
• Blowdown Procedure
• and more……
cost impact saving approximately
10% of your current coal costs
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5. Banking the fire correctly:-
• Correct tools to complete
the task
• Proper personal protection
equipment for the tasks
• Advantages:-
- Not to make a fire from
start up again
- Raise steam pressure
without causing
stress to the boiler. 11
6. Starting up from a banked fire:-
• Procedure on how to re-ignite
correctly
• Valve Positions

• Damper Settings

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7. Emergency procedures:-
• Power failure
• Safety valve blow off
• Shear pin failure
• Broken gauge glass

• Blowdown valve jams in


the open position

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8. Shutdown and standby procedure:-
• Correct shutting down of a
boiler for more than 18 hours.

• Short standby (30 mins or less)

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9. Problems and remedies:-
• Identification of problem
• Diagnosis of problem and apply
correct remedies.

• Protecting the boiler

• Do not waste time and coal

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COURSE
OPTIONS

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BASIC BOILER OPERATORS COURSE
 Preliminary Exam Written to Evaluate each Trainees
Capability
 Course conducted in English by a multi-lingual SETA
registered Facilitator
 Theory – conducted in a classroom together with DVD
presentations
 Practical training – conducted in the boiler house
 Final Exam

 Examinations evaluated by a SETA registered Assessor


 Issuing of Certificate

 Boiler Operator Cap to successful students

 Written Report issued to the Department on each student

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COURSE OPTIONS
 Individual “on site” training course to be run
at your factory on your boiler
or
 Purchase DVD Training Course. Course to be owned
and run by the client, in their own time. Future
training / refresher courses will then be at no
additional costs to the Company
or
 On site training of operators – backed up by the DVD
Training Course – which shall remain on site for
constant refresher courses for the operators at no
additional cost
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DURATION OF EACH COURSE

 Each Course will take 5 days (40 hours)

 Traveling to and from site will be


additional

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REQUIREMENTS
1. Classroom complete with tables and chairs,
white board and markers

2. Availability of fully operational


stand-by boiler for start / stop
operation during practical training
3. Recommendation of a maximum of 8
students per class

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