2013

Construction Training

Mechanical Work

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 INDEX

I. Mechanical Construction

II. Scope of Mechanical Construction

III. Main Items

IV. Erection Sequence

V. Key Management Concerns

VI. Site Management

VII. Documents for Mechanical Construction

VIII. Heavy Equipment Installation

IX. Question

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I. Mechanical Construction
Definition

Mechanical Construction is defined as that construct the equipments.

The equipments fall into three categories_; Stationary, Rotating and Special
equipments.

Main Activities

1) Stationary Equipment 2) Rotating Equipment 3) Special Equipment

① Reactor ① Air Cooler ① Furnace

② Column ② Pump ② Flare Stack
③ Drum / Vessel / Tank ③ Compressor ③ Packaged Items
④ Heat Exchanger

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II. Scope of Mechanical Const.
Contents

1. Confirmation of Mechanical Specification

2. Confirmation of Mechanical Material

3. Material Transport (Inland transportation included)

4. Equipment Erection (Modification work included)

5. Accessory (P/F, Ladder, Handrail ) Installation

6. Alignment work

7. Grouting work

8. Painting & Insulation work (Touch Up included)

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III. Main Items
Stationary Equipment

Primary Reactor, Secondary Reactor, Finishing Reactor

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III. Main Items
Stationary Equipment

Reactors and Columns

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III. Main Items
Stationary Equipment

Storage Tank Spherical Tank (Ball Tank)

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III. Main Items
Stationary Equipment

Regeneration Electric Heater

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III. Main Items
Stationary Equipment

Gasket Type Plate Heat Exchanger Spiral Type Heat Exchanger

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III. Main Items
Rotating Equipment

Pump Compressor

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IV. Erection Sequence
Stationary Equipment Erection

Procedure

Foundation
acceptance and
handling
Lift to Levelling Fixed the rivet
Testing
location &alignment bucker, grouting

Equipment
acceptance Cleaning & Inner part
Check Insulation
closing assembling

Point
1. Foundation Acceptance : There should be inspection record and vertically and horizontally central line and
coordinate.

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IV. Erection Sequence
Rotating Equipment Erection

Procedure

Foundation acceptance, disposal

Checking Metal cushion assembling

Life to position & levelling

Earth bolt grouting

Final level & alignment

Second grouting

Accessories installation Joint axis alignment

Final inspection

Sole-run & Pre-commissioning

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V. Key Management Concerns
Stationary Equipment

Before Installation
▪ Heavy Equipment Transportation Route Survey

▪ Foundation & Anchor Bolt control to the real position

▪ Prepare, Submit and Approve the Rigging Plan

During Installation

▪ Check Center Line and Elevation of Stationary Equipments

▪ Confirm the installation location and compare with Drawings

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V. Key Management Concerns
Rotating Equipment

Before Installation - Pump

▪ Foundation control to the real position

▪ Chipping check

▪ Location, length and erection method of Anchor bolt should follow the Manual

▪ Pad Plate Level check

During Installation

▪ Check the Oil and Greasing before Alignment

▪ Check the accuracy of Coupling Space Distance

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V. Key Management Concerns
Packaged Item

Before Installation
▪ Check the Foundation & Anchor Bolt (Size, Location)

▪ Chipping & Padding

▪ Preserve and clean Anchor Bolt

▪ Submit and approve the Rigging Plan

During Installation

▪ Package Unit Center Line & Elevation check

▪ Final Alignment (Centering, Vertical, Bolt torque Check / Welding spot NDE)

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VI. Site Management
Site Management

Review and Approval of Construction Execution Plan

Review Design Books and Management of Contract Change Order

Instructions and Management of Construction Work

Supervision of Quality and HSE (Health, Safety and Environment)

Investigation of Construction Progress Rate by Construction schedule

Consultation with COMPANY for Construction problem

Consultation with Engineering team in case of Change Order

Management of Construction Material and Expediting

Review and Approval of Progress Payment for Subcontractors

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VII. Doc. for Mechanical Construction
Documents for Mechanical Construction

 Plot Plan

 Engineering Drawing

 Typical Installation Detail Drawing

 Vendor Print 및 Data Sheet

 Job Specification / Code & Standard

 Installation/Preservation Procedure

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VIII. Heavy Equipment Installation

• Heavy Transports : slopes,

Turning radius -> Drawings
to be issued.
* Verify the plan
accessibility of cranes that
should be the same during
the erection and
maintenance works.

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VIII. Heavy Equipment Installation

* Verify if and where some

works shall be kept on HOLD
due to the heavy lift
accessibilities.
* Verify whether the plot plan
is suitable for all future heavy
haul transports and lifts
space requirements.

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VIII. Heavy Equipment Installation

Provide strategic location plan

and procedure for safe
assembling, dismantling and
positioning the heavy lifting
cranes and equipment in order
to do not interfere with other
works and subcontractors.

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VIII. Heavy Equipment Installation
* Identify with the
preliminary lifting studies
the area on which cranes
will be located.
* Check all the delivery
sequences that shall be in
compliance with the general
lifting schedule.

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VIII. Heavy Equipment Installation

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VIII. Heavy Equipment Installation

• Dimensions and
estimated erection
weights shall be specified
in major equipment list.
• Auxiliary structures for
skids and equipment to
be purchased together
with the item.

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IX. Question

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THANK YOU !!

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