ACS880 Joe+Chen

Joe Chen, 高性能中低壓變頻器產品發表會, 2012/10/18
All-compatible ABB industrial drives

ACS880 series offering
Content
 Portfilio
 Profile
 Hardware
 Primary Control Program
 Control panel
 Control, Communication and
Safety Option
 PC Tools
 Summary
© ABB Group
September 19, 2018 | Slide 2,
Portfilio
Four messages of all-compatible
Human Process
all-compatible all-compatible
Environment Business
all-compatible all-compatible
© ABB Group
All-compatible ACS880 industrial drives
Improved productivity and application control
 ACS880 industrial drives are part of our

all-compatible drives portfolio
 Designed to meet needs set by
different users –
human all-compatible
 Control virtually any process in any
industry – process all-compatible
 Drives and services are designed to
add value to our customer’s
business – business all-compatible
 Help customers meet their
environmental goals –
environment all-compatible
© ABB Group
September 19, 2018 | Slide 5
All-compatible architecture across the drives portfolio
Learn it once, use it everywhere
Same control panel Same PC tool

• Easy navigation and monitoring • Quick and harmonized access
• Harmonized parameters to drive settings
• Built-in USB connection • Flexible monitoring capabilities
to the PC tool • Diagnostics support with
one mouse click
Universal connectivity Compact and practical design

• Same fieldbus, speed • Lighter and smaller units
feedback and I/O modules • Harmonized connections
• Harmonized connections • Built-in safety functions
© ABB Group
ACS880 industrial drives
Industries and applications
 For industries such as:

 Utility and process industries
 Oil and gas, power plant, mining, metal, pulp and

paper, sawmill, material handling (e.g. cranes) and
marine, and many more…
 For applications such as:

 Basic and high performance constant torque
applications
 Crane, extruder, winch, winder, mixer, conveyor,
compressor, and many more…
 Industrial pump and fan
© ABB Group
Profile
ABB Industrial drives
The drive, which has proved is capabilities
2002
 ABB presents the ABB Industrial Drive
with DTC control
 The successful concept of ACS800
 Wider power and voltage range in
many different configurations
 Excellent direct torque control DTC
 Extremely wide flexibility both in

hardware and software
 Application specific solutions
 Robust and reliable
© ABB Group
ABB Industrial drives
The drive, which can even more
2010
 ABB presents the new successful
generation of ABB Industrial drive
 Continuing with the successful concept
plus innovative renewals
 Common architecture
 New standard for simple usage
 Higher power density and easier

installation
 Integrated, extendable safety
functions
 CoDeSys programming
 Reliability
© ABB Group
All-compatible ACS880 industrial drives
Simplifying your world without limiting your possibilities
© ABB Group
Hardware
ACS880-01 scope
Options Control board
Panel
IO ext Enc. Safety Appl. SW
Fieldbus
0.55 – 45 kW 55 – 250 kW
Main circuit frames
Backwards compatible with ACS800-01
IP21, IP55, UL Type1, UL Type12
R1 R2 R3 R4 R5 R6 R7 R8 R9
0.75-5.5kW 7.5-11kW 15-18.5kW 22-30kW 37-45kW 55-75kW 90-110kW 132-160kW 200-250kW
(1-7.5hp ) (10-15hp) (20-25hp) (30-40hp) (50-60hp) (75-100hp) (125-150hp) (200-250hp) (300-350hp)
380-415V (+10/-15%)
380-500V (+10/-15%)
5.5kW (7.5hp) 250kW (350hp)
525 - 690V (+10/-15%)
0.75kW (1hp) 55kW (75hp)
© ABB Group
3~ 208-240V (+10/-15%)
ACS880-01
Hardware - Highlights
 Industrial design
 Coated boards as standard
 Improves reliability in harsh
environments
 Direct side-by-side installation
 Savings in required installation space
and cost
 Robust terminals
 Controlled fan
 Reduced noise
 Longer life time
 Speed feedback available from all fans
© ABB Group
 Supervision
Control unit ZCU-11
Highlights
 Uniform coding over industrial

drives family
 Intuitive
 Color coding
 Robust
 2.5mm^2 cables
 Pluggable terminals
 ACS880-01 I/O (vs ACS800-01)
 6 DI (6) (npn/pnp, PTC)
 1 DIIL (1)
 2 DIO (-) (Frequency input/output)
 2 AI (3) (Current/voltage)
 2 AO (2) (Current)
ZCU-11
 3 RO (3) (250V AC / 30V DC, 2A, change over contact, protected by varistors)
 STO (-)
 D2D (Opt.)
 Ext 24V (Std)
© ABB Group
ZCON-11
ACS880-01
Removable memory unit
 Easy and efficient

 Easy and quick on-site drive
replacement
 Firmware update without special skills
 Reduced downtime
 Protection of OEM know-how
 Easy update and upgrade of the SW
 Content
 FW
 Parameter setup
 Application SW
 UI configuration
 Data encrypted
© ABB Group
Hardware
Highlights - incoming air temperature measurement
 Drive will protect itself against different kinds

of temperature related failure mechanisms
 Drive provides data about drive operating
conditions and operating profile
 Can also be used for trending the ambient
temperature of the drive
Thermosensor
© ABB Group
Primary Control Program
ACS880 industrial drives
Industrial control program - primary control program
 Identical software for whole the

ACS880 series, including:
 Built-in, preprogrammed application
macros
 Direct torque control (DTC)
 Energy efficiency information
 Application control programs

(crane, winch, etc.)
© ABB Group
Common firmware for ABB industrial drives
ACS800 ACS880
Standard control program Primary control program
Standard control program PMSM + IEC 61131 programming (CoDeSys)
System control program
System control program PMSM

One common firmware over the whole
Multiblock control program
ACS880 product family
+ Precise speed and torque control
for all applications
Benefits of ACS850 software
+
New functionality
© ABB Group
Common firmware for Industrial drives
Control boards & loading packages
Same firmware can be used in different

control unit and target CPU’s
Control unit for single drives and small power
inverters - ZCU
More capacity for high power drives (parallel
connected PU’s) and special applications –
BCU
One loading package for all control units
Automatic identification of control unit type
Easy firmware update
Important for applications where different
control unit types used (e.g. Multidrive)
© ABB Group
ACS880 direct torque control
Versatile motor control as standard
 Motor types and control modes

 IM and PMSM motor control,
including servo motors
 Both open and closed loop control
 Accurate open loop performance

 High starting torque
 Enhanced control performance

 High output frequencies (500 Hz)
 High switching frequencies
(up to 16 kHz)
© ABB Group
Parameter system structure
Functionality Group numbers
General signal type parameter groups 1, 3, 4, 6, 7
Drive I/O systems 10, 11, 12, 13, 14, 15, 16
Drive logic and operation 19, 20, 21
Speed reference chain and speed control 22, 23, 24, 25
Frequency reference chain 26
Torque reference chain 28
Limits 30
Fault functions and protections 31, 35
Process PID 40, 41
Brake chopper and mechanical brake 43, 44
Energy saving configuration 45
Fieldbus configuration 50, 51, 52, 53, 54, 55, 56, 57, 58
D2D and DDCS Master/Follower comm. 70, 71
Application specific parameters 74 … 89
Feedback device configuration 90, 91, 92, 93
HW and system configuration 95, 96
Motor control and data 97, 98, 99
Safety 100
© ABB Group
Control panel
“Enhanced usability, appealing appearance and competitive cost”
ACS-CP
ACS-AP
CDP312R
© ABB Group
ACS880 intuitive control panel
Introduces a new era in user interfaces
 One look and feel across the all-

compatible drives portfolio
 High contrast and resolution display
 Soft keys and intuitive 4-direction
navigation
 Context sensitive help-key
 Several display formats
 Supports a wide range of languages
 Assistants for simplified configurations
and use
 One panel to multiple drives
 USB connection
© ABB Group
ACP-AP control panels
Mechanical structure
 Dimensions: 73 x 130 x 25 mm Ultrasonic

welding
 Injection molded plastics, rubber
keypad
 IP55 when attached to drive
 Ultrasonic welded body with
detachable visual cover and keypad
 As a standard without ABB logo
© ABB Group
ACS880 intuitive control panel
Examples of control panel displays
Numeric Analog History graph
© ABB Group
Assistant Control Panel
Context-sensitive help
 Guidance and help that

relates to context, includes
parameter help texts (ie.
manual descriptions)
© ABB Group
ACS-AP Control Panel
Panel bus
Up to 32 drive simultaneously in the network
© ABB Group
ACS-AP Control Panel
USB connector
 Use control panel as a USB adapter for PC tools

 Save data from drive to the control panel and take it to the PC
(and vice versa)
Use case: take snapshot of the control panel screen

1) Press Left + Right soft keys + Up arrow
2) Connect control panel to PC
3) Save the image on your PC
© ABB Group
Control, Communication
and Safety Option
ACS880 control and communication
Standard connections and options
 Wide range of I/O connections as

standard
 Drive-to-drive (D2D) enables fast
peer-to-peer communications
© ABB Group
ABB industrial drive
Drive-to-drive link
 Direct, fast communication between

drives
 Quick master-follower setup
 Integrated as standard
 No need for additional
hardware
 Galvanically isolated
 Prevents disturbances
 Can also be used as Modbus RTU
fieldbus
© ABB Group
ACS880 control and communication options
All major fieldbus protocols supported
 Communication with all major

fieldbus protocols
 Supports Ethernet drive monitoring,
diagnostics, and parameter handling
 Adapters are easy to install in the drive
 Embedded Modbus communication
support
© ABB Group
Backward compatibility support to ACS800
 AC80 and AC800M controllers supported

via DDCS channels
 FDCO option board needed
 ACS800 master/follower link support

 FDCO option board needed
 Fieldbus support
 ABB drives profile
 ACS800  ACS880 parameters

conversion
 Drive composer pro for parameter

handling and signal monitoring via DDCS
tool network
© ABB Group
ACS880 integrated safety features
• Complies with the requirements of the

European Union Machinery Directive
2006/42/EC
• Built-in safe torque-off (STO)
• Optional integrated safety functions module
provides:
• SS1 = Safe stop 1
• SLS = Safely-limited speed
• SBC = Safe brake control 1st release
• SMS = Safe maximum speed
• SSE = Safe stop emergency
• SS2 = Safe stop 2
• SOS = Safe operating stop
Available later
• SSM = Safe speed monitor
• SAR = Safe acceleration range
• SDI = Safe direction
• Reduces installation space and simplifies

cabling
© ABB Group
Control, communication and safety options
Mounting on control unit in frames R1-R5
 Three slots for options

 Numbering of the slots
starting from the top
most option
 Slot 1
 Slot 2
 Slot 3
© ABB Group
Control, communication and safety options
Mounting on control unit in frames R6 - R9
Frames R6 - R9 also have a

mounting place for the safety
functions module on the side of
the control unit
© ABB Group
PC Tools
ACS880, Drive composer tool
PC tool for start-up, configuration and maintenance
 Free entry level includes:

 basic functionality
 parameter setting
 point-to-point connection
 simple monitoring
 Pro level with complete functionality
includes:
 networked drives
 control diagrams
 data logger(s)
 safety set-up
 multiple backup and restore
 block programming
© ABB Group
Drive composer, interface to user
© ABB Group
ACS880
PC tool communication set-up
Point to point connection
USB
RS485-networking Panels removed, 2 RJ45 connectors for chaining

the bus
RS485
USB Panel or other

USB/RS485
converter
© ABB Group
ACS880
PC tool communication set-up
Networking: modules with Ethernet switch enables daisy chaining
Ethernet
Separate switch
PC tool communication over the Ethernet fieldbus
Limited PC tool functionality 1 communication slot for fieldbus and PC tool
Ethernet Selected fieldbusses

PLC
can be used
Profinet
© ABB Group
Adaptive programming *
For on-site fine tuning and adaptation
Easy-to-use tool for limited programming

Included in Drive composer pro PC tool
Similar to DriveAP programming with ACS800
Programming also with Assistant control panel
Limited number of function blocks (20)
Program is defined by parameters
Block type
3 inputs
1 output
One time level for program task
Three alternatives (fast, medium or slow)
Interfacing to firmware by pointer parameters
© ABB Group
ACS880 drive programming
Common engineering tool for drives and PLC`s
 Built-in PLC functionality in the drive

 The common engineering tool Control
Builder Plus is used for drive and PLC
programming and configuration
 ContolBuilder plus is based on the
CoDeSys IEC programming
environment.
• Main features include:

• Easy integration of ABB´s drive and
PLC systems
• Creation of user parameters and events
• 5 different IEC 61131-3 programming
languages
• Debugging and on-line features
© ABB Group
Drive composer pro new features
Control diagrams lower level
© ABB Group
ACS880 drive diagnostics and fault tracing
Drive composer PC tool
 Creates a support package

 Automatically collects all important
data
 Data loggers
 Fault logger
 All parameters
 Internal diagnostics data
© ABB Group
ACS880 drive diagnostics and fault tracing
Support package
1) Control panel
@
ABB and partner support
2) Drive composer tool
Make support package
© ABB Group
Backward compatibility support to ACS800
Conversion tool *
© ABB Group
Summary
Summary
ACS880 is an all-compatible drive series
© ABB Group
Wall-mounted single drives, ACS880-01
0.55 to 250 kW / 0.75 to 350 hp
 Very compact design and scalable

control from basic to demanding
applications delivered by DTC
 Drives offer programming flexibility and
a wide range of options
 Typical applications include cranes,
extruders, winches, conveyors, mixers,
compressors, pumps and fans
 Target industries include oil and gas,
mining, metals, chemicals, cement,
power plants, material handling, pulp
and paper, woodworking and marine.
© ABB Group
Standard delivery
 IP21 (UL type 1)

 Assistant control panel
 Built-in choke
 No EMC filter
 Industrial control program
 Safe torque-off
 Cable lead through entry
 Braking chopper (frames R1 to R4)
 Coated boards
 Quick guides with default set of languages
 CD including all manuals with all available languages and
web links to basic PC tool and latest manual versions
© ABB Group
Ratings and voltages
 Power range
 0.55 to 55 kW @ 230 VAC
 0.55 to 250 kW @ 400 VAC
 0.55 to 250 kW @ 500 VAC
 5.5 to 250 kW @ 690 VAC
 Voltage range
 208 to 240 VAC
 380 to 415 VAC
 380 to 500 VAC
 525 to 690 VAC
© ABB Group
Ratings, types and voltages
© ABB Group
Wall-mounted single drive, ACS880-01
Fieldbus, speed feedback and I/O options
 Control unit has 3 slots for options such as:

 Fieldbus adapter modules
 Speed feedback modules
 Safety functions module
 I/O extension modules
• Fieldbus communication
• Standard: Modbus RTU built-in
• Drive can accommodate two fieldbus
adapters
• Speed Feedback
• HTL Incremental encoder
• TTL Incremental encoder
• Resolver + TTL encoder
• SinCos absolute encoder + TTL enc
oder
• Drive can accommodate two encoder
modules
© ABB Group
Demo and evaluation equipment
 Used for:
 sales and marketing purposes
 training of control interface and
configuration
 software development and
debugging
 Main features include:
 stand alone demo with AC control
unit/drive and motor and I/O-panel
 removable I/O-panel with serial
interface
 easy to carry and transport
© ABB Group
Additional information via ACS880 launch page
http://inside.abb.com/salessupportdrives
© ABB Group
Wall-mounted ABB industrial drive, ACS880-01
Summary
Wall-mounted ACS880-01
Up to 250 kW
IP21 at 400 V
PLC and drive engineering tools

Control panel
Control Builder
System configuration,
IEC programming,
customizing
Memory unit
Motors
Synchronous motors
IEC motors
NEMA motors
Drive composer
PC tool
Speed feedback options
TTL pulse encoder
Fieldbus interfaces HTL pulse encoder
PROFIBUS Absolute encoder
DeviceNet Resolver
CANopen
Ethernet/IP Braking options
Modbus/TCP Braking resistors
PROFINET IO Braking choppers
Ethernet POWERLINK Safety options
EtherCAT Safe torque-off
© ABB Group

ACS880 Joe+Chen

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Joe Chen, 高性能中低壓變頻器產品發表會, 2012/10/18

All-compatible ABB industrial drives

 ACS880 industrial drives are part of our

Same control panel Same PC tool

Universal connectivity Compact and practical design

 For industries such as:

 Oil and gas, power plant, mining, metal, pulp and

 For applications such as:

 Extremely wide flexibility both in

 Robust and reliable

 New standard for simple usage

 Higher power density and easier

 Uniform coding over industrial

 Easy and efficient

 Drive will protect itself against different kinds

 Identical software for whole the

 Energy efficiency information

 Application control programs

System control program

System control program PMSM

Same firmware can be used in different

 Motor types and control modes

 Accurate open loop performance

 Enhanced control performance

 One look and feel across the all-

 Dimensions: 73 x 130 x 25 mm Ultrasonic

Numeric Analog History graph

 Guidance and help that

Up to 32 drive simultaneously in the network

 Use control panel as a USB adapter for PC tools

Use case: take snapshot of the control panel screen

 Wide range of I/O connections as

 Direct, fast communication between

 Communication with all major

 AC80 and AC800M controllers supported

 ACS800 master/follower link support

 ACS800  ACS880 parameters

 Drive composer pro for parameter

• Complies with the requirements of the

• Reduces installation space and simplifies

 Three slots for options

Frames R6 - R9 also have a

 Free entry level includes:

Point to point connection

RS485-networking Panels removed, 2 RJ45 connectors for chaining

USB Panel or other

Networking: modules with Ethernet switch enables daisy chaining

PC tool communication over the Ethernet fieldbus

Limited PC tool functionality 1 communication slot for fieldbus and PC tool

Ethernet Selected fieldbusses

Easy-to-use tool for limited programming

 Built-in PLC functionality in the drive

• Main features include:

 Creates a support package

ABB and partner support

2) Drive composer tool

Make support package

 Very compact design and scalable

 IP21 (UL type 1)

 0.55 to 250 kW @ 400 VAC

 0.55 to 250 kW @ 500 VAC

 5.5 to 250 kW @ 690 VAC

 380 to 415 VAC