Академический Документы
Профессиональный Документы
Культура Документы
(CLB10904)
Material Balances
What are in this chapter?
Material Balance
Balances on
Process
Multiple-Unit
classification
Process
Input
Feed stream
Process Output
Product stream
Mixers: Mixers combine two or more Reactor: The input streams contain
inputs into a single output reactant. Chemical reaction take place
inside the reactor
Splitters: Splitters split a single input Separators: 1 input separated into two
into two or more output. Output streams or more outputs. The output will have
of a splitter all have the same different composition due to physical
composition as the input operation and not chemical reaction
6
PROCESS
IN OUT
7
Mass of B in
the vessel
Accumulation =
Input – Output + Generation – Consumption
9
Mass of B in Mass of B in
the vessel the vessel
INPUT = OUTPUT =
Mass flow of B Mass flow of B out
into the vessel from the vessel
10
Mass of B in Mass of B in
the vessel the vessel
GENERATION = CONSUMPTION =
A B B C
11
Process variables:
• Flow rate
• Chemical Composition
• Temperature
• Concentration
• Pressure
13
Process
CONTINUOUS
SEMI-BATCH
BATCH PROCESS PROCESS
PROCESS
(Unsteady state) (maybe transient or
(Unsteady state)
steady state)
• All feed goes in at one • Feed & product stream • Any process that is
time at the beginning. flow continuously neither batch nor
• All product/vessel • Steady state (run close continuous
contents are removed to) Transient (during • E.g: Slowly blend
sometime later. start up) several liquids in a tank
• No mass crosses the • Large production from which nothing is
system boundaries • E.g.: Distillation being withdrawn
between the time the processes
feed is charged and the
time the product is
removed
• Small scale production
14
Types of Balances
1. Differential Balances
• Based on rates
• kg/hr, kmol/min, and Ibm/hr (quantity divided by
time)
• Indicates what is happening in a system at an
instant of time
2. Integral Balances
• Based on amounts
• Ibm, kg, and kmol (quantity only)
• Indicates what is happening between two instant
of time
15
Reactive Process
Non-Reactive
Method 1:
Process
Extent of Reaction
Method 1:
Method 2:
Molecular Balance
Atomic Balance
Material
Balance
17
• n1 = n2 + n3
• n1yA1 = n2yA2 + n3yA3
• n1yB1 = n2yB2 + n3yB3
It is important to know some other relationships between variables
and/or we must know some of the unknown variables.
21
Degrees of Freedom
• Draw and completely label the flow sheet. Count the
number of unknowns, N.
• Write down all the independent equations linking
these unknowns. Count the number of equations, M.
• (N-M) is the number of degrees of freedom, DOF
• IF N=M, then the problem is well-specified and the
problem, in general, can be solved.
• IF N>M, then the problem is underspecified, and will,
in general, have infinite solutions.
• IF N<M, then the problem is overspecified, and will,
in general, have no solutions.
26
Multiple Unit
• Consist more than one unit operation
31
Multiple Unit
How many systems can we write balance
equations for ?
Feed 2
(F2)
A
B C
Feed E Product
1 3 (P3)
U1 U2
(F1) Unit 1 Unit 2
D
Feed 2
Multiple Unit
(F2)
A
Feed Product
1 U1 U2 3 (P3)
(F1) Unit 1 Unit 2
Feed 2
Multiple Unit
(F2)
B C
Product
E
3 (P3)
Feed U1 U2
Unit 1 Unit 2
1
(F1)
100.0 kg total/h
1 2 3
100.0 kg total/h 1 2 3
0.5 kg A/kg total
J K
0.5 kg B/kg total
30.0 kg total/h
We can do balance on the
0.3 kg A/kg total
Overall system, Unit J,
0.7 kg B/kg total
Unit K, and Mixing Point!
37
100.0 kg total/h
1 2 3
0.5 kg A/kg total
J K F3 kg total/h
0.5 kg B/kg total
XA3 kg A total/kg
F1 kg total/h
XB3 = (1–XA3)
XA1 kg A total/kg
kg B total/kg
XB1 = (1–XA1)
30.0 kg total/h
kg B total/kg
0.3 kg A/kg total
0.7 kg B/kg total
Number of unknowns: 6
F1, F2, F3, XA1, XA2, & XA3
38
40.0 kg total/h
0.9 kg A/kg total 30.0 kg total/h
0.1 kg B/kg total 0.6 kg A/kg total
0.4 kg B/kg total
100.0 kg total/h
1 2 3
0.5 kg A/kg total
J K F3 kg total/h
0.5 kg B/kg total
XA3 kg A total/kg
XB3 = (1–XA3)
kg B total/kg
2 unknowns: F3 and XA3 30.0 kg total/h
0.3 kg A/kg total
2 equations: Total balance and A
0.7 kg B/kg total
Therefore we can solve this!
39
1 2 3
J K
F1 kg total/h
XA1 kg A total/kg
XB1 = (1–XA1)
kg B total/kg
4 unknowns: F1, F2, XA1 and XA2
2 equations: Total balance and A
Therefore we CANNOT solve this!
40
100.0 kg total/h
1 2 3
0.5 kg A/kg total
J K
0.5 kg B/kg total
F1 kg total/h
XA1 kg A total/kg
XB1 = (1–XA1)
kg B total/kg 2 unknowns: F1 and XA1
2 equations: Total balance and A
Therefore we can solve this!
41
30.0 kg total/h
F2 kg total/h 0.6 kg A/kg total
XA2 kg A total/kg 0.4 kg B/kg total
XB2 = (1–XA2)
kg B total/kg
1 2 3
J K F3 kg total/h
XA3 kg A total/kg
XB3 = (1–XA3)
kg B total/kg
Solution Procedure
• Write overall system balances and solve
for F3 and XA3.
• Write balances on Unit J and solve for F1,
and XA1.
• Write balances on Unit K and solve for F2
and XA2.
100.0 kg total/h
1 2 3
0.5 kg A/kg total
J K F3 kg total/h
0.5 kg B/kg total
XA3 kg A total/kg
30.0 kg total/h XB3 = (1–XA3)
0.3 kg A/kg total kg B total/kg
0.7 kg B/kg total
100.0 kg total/h
1 2 3
0.5 kg A/kg total
J K
0.5 kg B/kg total
F1 kg total/h
XA1 kg A total/kg
XB1 = (1–XA1) kg B total/kg
1 2 3
J K F3 kg total/h
XA3 kg A total/kg
XB3 = (1–XA3)
kg B total/kg
Homework!
Attempt Tutorial 2
Material Balance (Part 1)