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VALVE AND

CONTROL VALVE
What’s the Different?

Valve: biasanya digunakan sebagai isolasi atau safety,


kebanyakan sistem kerja/ kontrol bersifat mandiri
(self actuated) tidak perlu sinyal kontrol atau
penggerak

Control Valve: mempunyai fungsi elemen akhir atau


sebagai actuator dengan penggerak (close or open)
bergantung dari sinyal kontrol
Secara umum fungsi dari valve:
a. To control the rate of flow (throttle);
b. To shut off/permit flow (ON/OFF function);
c. To isolate systems and protect products.

Regulating Valves
Regulating valves are used extensively in piping systems to
regulate the flow of fluid.
Backflow Prevention
Valves are generally used for the prevention of backflow.
The valves are selfactuating and the valve disc is kept open
by the forward flow of fluid
Pressure-Relief Devices
Pressure-relief devices are used to protect piping and
equipment from being subjected to pressures that exceed
their design pressures.
The main types and their uses are
1. Gate Valve  Used for shut off - ON/OFF function.
2. Ball/Plug Valves  Used for shut off - ON/OFF function
3. Globe Valves  Used for control of flow and shut off.
4. Butterfly Valves  Used for control of flow and shut off.
The main types and their uses are …………….

5. Relief Valves: Spring loaded to open at a given pressure, and


used to protect systems from over-pressure.
6. Check Valves: To allow flow in one direction only.
7. Fusible (gabungan) Link Valves/Piston Operated Valves:
Quick acting and used for emergency shut off.
8. Twin Sea valves: Used when tight shut off required.
9. Semi-Needle Valves: Used in conjunction instruments to
bleed off (mengeluarkan) part of the flow.
10. Ball Check Valves: Used with gauge glasses as safety
precaution.
Pilot operated pressure relief valve: A pressure-
relief valve in which the major relieving device is
combined with and controlled by a self-actuated
auxiliary pressure-relief valve.

Power actuated pressure-relief valve: A pressure-


relief valve in which the major relieving device is
combined and controlled by a device requiring an
external source of energy
Relief valve: A pressure-relief valve actuated by inlet
static pressure and having a gradual lift generally
proportional to the increase in pressure over the opening
pressure (set pressure).

Safety-relief valve: A pressure-relief valve characterized


by rapid opening pop action, or by opening generally
proportional to the increase in pressure over the
opening pressure.

Safety valve: A pressure-relief valve actuated by inlet


static pressure and characterized by rapid opening or
pop action.
Classification Based On Motion
Expansion Valve
Expansion valves are designed in accordance with API 6A
and can meet the requirements of various working
conditions.
Gate Valves
Gate valves are primarily
designed to serve as
isolation valves. In service,
these valves generally are
either fully open or fully
closed. When fully open, the
fluid or gas flows through
the valve in a straight line
with very little resistance.
Gate valves should not be
used in the regulation or
throttling of flow because
accurate control is not
possible.
Advantages of Gate Valves
1. They have good shutoff characteristics.
2. They are bidirectional.
3. The pressure loss through the valve is minimal.

Disadvantages of Gate Valves


The following are some of the disadvantages of gate valves that
must be considered when selecting a gate valve for an application:
1. Gate valves are not quick opening or closing valves. Full-stem
travel to open or close a gate valve requires many turns of its
handwheel or an actuator.
2. Gate valves require large space envelope for installation,
operation, and maintenance.
3. The slow movement of the disc near the full-closed position
results in high-fluid velocities, causing scoring of seating surfaces,
referred to as wire drawing. It also causes galling of sliding parts.
Check valves,
Check Valve disebut juga “no-return or one directional valve” yang
akan bekerja (valve open) jika arah aliran sama dengan arah yang
ditentukan dan akan menutup jika terjadi backflow
Needle Valves (Swagelok)
Bekerjanya berdasar buka atau tutupnya
needle (seperti jarum/ batang) yang Needle
menekan dudukan flow dari valve

Berdasar kekuatan bahannya dapat


digunakan pada tekanan tinggi (< 2.000 psi)

Butterfly Valve Twin Seal Valve Piston Valve


Sepertinya fungsi semua Valve sama  bagaimana cara memilihnya???
1.Melihat P&ID
2.Karakteristik Fluida Kerja/Proses
3.Mengacu pada standard (contoh API)
Ball Valves
The ball valve is a quarter-turn valve suitable
for clean gas, compressed air, and liquid
service. They also can be used for slurry
service, but provisions for
Advantages of Ball Valves

1. Provides bubble-tight service.


2. Quick to open and close.
3. Smaller in size than a gate valve.
4. Lighter in weight than a gate valve.
5. Multiport design offers versatility not available with gate or
globe valves. It reduces the number of valves required.
6. Several designs of ball valves offer flexibility of selection.
7. Can be used in clean and slurry applications.
8. High-quality ball valves provide reliable service in high-pressure
and high-temperature applications.
9. Force required to actuate the valve is smaller than that required
for a gate or a globe valve.
Disadvantages of Ball Valves
1. They are not suitable for sustained throttling applications.
2. In slurry or other applications, the suspended particles can
settle and become trapped in body cavities causing wear,
leakage, or valve failure.

Typical Applications of Ball Valves


The following are some typical applications of ball valves:
1. Air, gaseous, and liquid applications requiring bubble-tight
service
2. Low-point drains and high-point vents in liquid, gaseous, and
other fluid services
3. Instrument root valves
4. Cooling water and feedwater systems
5. Steam service
Plug Valves
Plug valves, also called cocks, generally are used for the same full-
flow service as gate valves, where quick shutoff is required. They are
used for steam, water, oil, gas, and chemical liquid service. Plug
valves are not generally designed for the regulation of flow
WE’LL GO TO CONTROL VALVE SECTION

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